SCHOMBURG GmbH & Co. KG Aquafinstrasse 2–8 D-32760 Detmold (Germany) phone + 49-5231- 953-00 fax + 49-5231- 953-108 email export@schomburg.de www.schomburg.com
Technical Data Sheet
ASODUR®-GBM
Primer, sealer and mortar resin
1119
SCHOMBURG GmbH & Co. KG Aquafinstraße 2–8 · D-32760 Detmold 06 2 05751 EN 1504-2
ASODUR-GBM
Surface protection product - Impregnation Principle 1.2 Capillary water absorption and water permeability w < 0.1 kg/m2 × h0.5 Penetration depth
Class I < 10 mm
Tensile adhesion strength by pull-off test
≥ 1.5 (1.0) N/mm²
Reaction to Fire Dangerous substances
Class E In compliance with 5.3 of EN 1504-2
• • • • • •
Two component Solvent free Transparent Low viscosity Watertight Low
WDD value (to DIN EN ISO 7783-1 = 1.2 g/m2 x d • Resistant
to alkalis, acids, aqueous salt solutions, grease and fuels Areas of application: • For the sealing of cement-based surfaces e. g. production areas, warehouses, ramps • F or the priming of cement-based areas which will be coated with ASODUR or INDUFLOOR products • F or the production of levelling and scratch coats for surface preparation for coating measures • For producing epoxy resin screeds • As a casting resin for closing screed resins. Technical Data: Basis: 2 component epoxy resin Colour: transparent Viscosity: app. 640 m Pa s (± 80) at +23° C Mixture ratio: 2:1 parts by weight Density: 1.09 g/cm3 at +23°C Pot life: 25 - 35 min. at +23° C Traffic after: 16 hrs. at +23° C Overcoat after: 16 hrs. up to max. 24 hours at +23° C
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Fully cured: 7 days at +23° C Cure temperature (material/substrate): +8° C to max. +30° C Compressive strength: approx. 65 N/mm2 Flexural strength: approx. 30 N/mm2 Tensile adhesion strength: Concrete failure 1.5 Cleaning: Clean tools immediately after use with AQUAFIN-Cleanser. Packaging: ASODUR-GBM is available in 3 kg, 10 kg and 18 kg containers. Resin and hardener are supplied at a predetermined ratio. Storage: frost-free, 18 months, when stored dry and cool above +10° C in the original unopened packaging. Note: With frequent temperature change ASODUR-GBM can crystallize out. It is then necessary to warm up the product in water bath at +50° C to +60° C in order to use it after approx. 2 hours without restriction. Substrate preparation: The cement-based substrates should be: • dry, sound and have a good key • free from separating and adhesion inhibiting substances such as e.g. dust, laitance, grease, rubber marks, paint residues etc. • protected from the effects of moisture from the rear. Dependent on the condition of the substrate use suitable methods of preparation such as e.g. sweeping, vacuuming, brushing, planing, scabbling, sand-blasting, high pressure water jetting, shot blasting, torching. In addition the following criteria are to be fullfilled dependent on the particular substrate: Cementitious areas: Concrete quality: min. C20/25 Screed quality: min. EN 13813 CT-C25-F4 Render quality: P III Age: min. 28 days
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Tensile adhesion strength: ≥ 1.5 N/mm2 Residual moisture: < 4% (carbide hygrometer method) Product preparation: Component A and component B are delivered at a predetermined mixing ratio. Tip component B into component A. Ensure that the hardener drains completely from its container. Mix both components together with a suitable mixer at 300 rpm. It is important to ensure the hardener is evenly dispersed. Stir until homogenous (free from streaks); mixing time approx. 3 minutes. The minimum temperature during mixing should be +15° C. Do not use mixed material directly from the packaging. Decant the material into a clean container and mix through thoroughly once again. Notes: During product application, ensure that the material is evenly “flooded” over the prepared substrate. Irregularities lead to capillary active pores in the cured primer film and encourage the formation of bubbles, especially osmosis bubbles. To ensure a pore-free primer coat, apply a second coat. Freedom from pores can also be ensured by applying a waterproof smoothing compound as the second coat. This smoothing compound is produced by adding quartz sand to the primer resin. When blending with aggregates (e.g. quartz sand) ensure it is dry and also at a temperature of +15° C. Production of levelling / scratch coats: ASODUR-GBM: 1.0 part by weight Quartz sand: 1.0 - 15 parts by weight (Grain size: 0.1 - 0.6 or 0.2 - 0.7 mm) Suitable filler: approx. 2 - 3% by weight The quartz sand is mixed into the homogenous resin hardener mixture. Ensure that the liquid and solid components are evenly mixed together. Before application on vertical or steeply sloping surfaces it is recommended that with levelling / scratch coats a suitable filler is added. The addition rate lies between 4 - 5% by weight dependent on the degree of slope.
Production of epoxy resin screeds: Thickness: approx. 5 to 15 mm (single coat build-up) ASODUR-GBM: 1.0 part by weight Quartz sand: 6.5 – 7.0 parts by weight Grading *): 0.06 – 1.5 mm diameter Thickness: > 15 mm to 30 mm (single coat build-up) ASODUR-GBM: 1.0 part by weight Quartz sand *): 9.0 – 10.0 parts by weight Grading: 0.06 – 3.5 mm diameter Compressive strength: approx. 65 N/mm2 Flexural strength: approx. 30 N/mm2 Consumption: approx. 1.9 kg/m2/mm The quartz sand is filled into a batch mixer (e. g. type Zyklos or UEZ). Subsequently add the previously homogenously mixed resin and hardener components. Ensure that the liquid and solid components are evenly mixed together. *) balanced particle size distribution Note: Greater thicknesses are possible by multi-layer buildup. It is absolutely essential that material is compacted between layers at the given thickness. Methods of application / consumption: Sealing: ASODUR-GBM is rolled, sprayed or painted on the surface in 2 coats. Consumption approx. 300 - 500 g/m2 per coat. For production of slip resistant surface structures broadcast quartz sand (grain 0.5 - 1.0 or 0.7 - 1.2 mm) into the wet sealing between the two coats whilst still wet. Consumption 1 - 1.5 kg/m2. Priming: ASODUR-GBM is rolled, sprayed or painted on the surface in one coat. Consumption approx. 300 - 500 g/m2. Broadcast with quartz sand (grain 0.1 - 0.6 or 0.2 - 0.7 mm) into the wet priming coat. Consumption 0.8 - 1.0 kg/m2.
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Thoroughly remove all unbonded broadcast material once the coating has cured and before the application of the finish coat. Levelling / scratch coat: Firstly prime the surface with ASODUR-GBM. Consumption: approx. 300 - 500 g/m2. The smoothing compound prepared as described above is scratched on the surface in one coat. Consumption: approx. 1.6 kg/m2 per mm thickness of layer. Epoxy resin screed: Firstly prime the surface with ASODUR-GBM. Consumption: approx. 300 - 500 g/m2. The epoxy resin screed prepared as described above is applied on the surface in a minimum thickness of 5 mm and struck off and smoothened subsequently. Consumption of the screed admixture: approx. 2.0 kg/m2 per mm layer thickness.
• Applications
that are not clearly explained in this technical data sheet may only be carried out after consultation with and written confirmation from the Technical Services Department of SCHOMBURG. • Disposal key: Liquid product residues: EAK 08 01 11 paint and lacquer waste, which contains organic solvents or other hazardous substances. Cured product residues: EAK 17 02 03 plastics. Please observe a valid EU safety data sheet. GISCODE: RE 1
Health & Safty: Once cured ASODUR-GBM is considered harmless. The hardener (component B) is corrosive. In any case the government health and safety protective directive and the advice on the packaging should be observed. Important advice: •H igher temperatures shorten the pot life. Lower temperatures lengthen the pot life and setting time. Material consumption also increases at lower temperatures. • T he bond between individual coats can be impeded through the influence of moisture or contamination. •W hen longer waiting times occur between application of coats or where surfaces already treated with liquid resin must be re-coated after a long time, the surface must be cleaned and abraded thoroughly. Then a completely new pore free coating should be undertaken. It is not sufficient to simply overcoat. •S urface protecting systems must be protected from moisture (rain, melt water) for 4 - 6 hours after their application. Dampness produces a white discolouration and / or a stickiness on the surface. This technical data sheet is a translation from German and does not consider local building codes or legal requirements. It shall be used as general reference for the product. Legally binding is only the latest German technical data sheet or the latest data sheet from one of our foreign subsidiaries inside their sales territory.
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