SCHOMBURG Problems Solved.
BUILDING RESTORATION Requirements. Methods. Products.
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Building restoration | Contents
Contents 04
BUILDING TIMELINE FEATURES Typical damage and impairment of the building structure
PROBLEMS SOLVED. FOR EVERY REQUIREMENT. The renovation of older building structures is constantly gaining meaning – and the protection of the building structure against destruction by water plays a central role here. A building that stands in the ground will surrender to decay if it is not adequately protected against moisture. A damp wall is not only a thermal bridge but can attract further damage. In contrast, a dry wall contributes to a reduction in energy costs.
In order to successfully convert this solution and for the long term preservation of the property, the correct building material systems and their correct application is necessary. In particular there are frequently damp and salt laden substrates in old buildings. To professionally renovate these areas for the long term, the salt contamination arising must be analysed exactly, in order to be able to use the appropriate product systems. Also previously mouldy areas require a specific solution. With the THERMOPAL® restoration plaster system, SCHOMBURG offers a complete sustainable and economical system, which provides the correct solution for every requirement. For the long term preservation of buildings, for a pleasant living climate and for an increase in value of the property..
06
SUBSTRATE PREPARATION
20
Basis of a sustainable functioning renovation
08
Options for substrate preparation
10
Horizontal barriers
12
Blocking renders
14
The renovation plaster system
16
THERMOPAL -RENOVATION PLASTER SYSTEM
18
The basic renovation plaster system
The rapid daily system
22
The flexible refurbishment system with radon protection
24
The traditional refurbishment system
26
The restoration plaster system with insulating properties
28
The restoration plaster system without the need for
®
additional waterproofing measures 30
The soil remediation system
32
GLOSSAR
Now the good news: Based on a well founded building condition analysis, realistic renovation recommendations can be compiled.
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Building restoration | Building timeline features
Building timeline FEATURES Typical damage and impairment of the building structure Around the turn of the century existing Wilheminian districts shaped our towns. The houses so beloved today and also older sacred buildings were built as massive masonry work constructions – unfortunately without adequate vertical and horizontal waterproofing. This resulted in moisture penetration to cellars and external walls. NATURAL STONE MASONRY WORK The incorporation of a horizontal barrier in natural stone masonry is to be considered on an individual basis. According to experience, the moisture transportation in the capillaries of a natural stone wall is very low, that only allows capillary water transportation in the mortar present in the wall profile. The incorporation of a horizontal barrier in a natural stone masonry wall is always laborious due to the configuration. There are various constructions, perhaps filled with straw or filling material
MASONRY WORK With masonry brickwork, one must differentiate between baked bricks and clinker. The baked brick was “baked” up to approx. 900 °C. It is relatively open-pored and can absorb a large amount of water. This means that hydrophobic materials work well here. In contrast, clinker was “baked” at above 1200 °C. This strong fusion ensured that they absorbed little or no water and were frost resistant and weather resistant overall. Dependent on the stone, moisture transportation can only occur via the mortar in the vertical and horizontal joints. Until well into the 20th century, baked bricks were dense solid bricks without pores or void formers. Not to be compared with today’s bricks. In the 70s with the arrival of the first porous hollow bricks, capillary water transportation increased. Assuming the waterproofing of buildings was not technically correct.
4
DAMAGE THROUGH WATER Water can damage the building and the building materials used in many ways at the same time: · Capillary water absorption · Seepage water or water running down slopes – under pressure · Driving rain · Gaseous (condensate)
DELAMINATION AND EFFLORESCENCE This type of damage occurs through salts detrimental to buildings. A chemical process in the building material, activated by penetrating moisture, dissolves salts and transports them with the moisture to the surface of the building component. Salts can also end up in the building component externally. De-icing salts dissolved in water can migrate into the building and take the opposite direction to the building components surface during the drying process. However, not without the building component being unharmed. If there is a “dense” building material present (e.g. cement render), the salts can concentrate behind it. The render is blown off due to the increase in volume of the salts. If there is a “permeable” building material present (e.g. lime-cement render, lime render), the moisture, with the dissolved salts migrates to the surface of the building component where the salts crystallize. Here restoration plaster systems are used. They have the essential role of relocating the evaporation layer in the restoration plaster and storing the salt, without damage, in the pore volume present.
ENERGY IMPLICATIONS OF MOISTURE If the moisture content in masonry is reduced, this also influences heat loss. The thermally insulating properties of the building are returned to their original condition. In every case consult a planner/energy advisor for an effective thermal insulation concept. The most secure solution to the renovation of a damp cellar is to renovate the side facing the ground. Only if this is not possible, should the renovation be planned from the inside.
i Old buildings are especially vulnerable to damp as the masonry work is rarely effectively waterproofed. Deleterious salts are formed, which makes restoration necessary. 5
Building restoration | Substrate preparation
SUBSTRATE PREPARATION Basis of a sustainably functioning renovation
Even the best building materials must be in harmony with the substrate upon which they are used. In order to ensure optimum bond and a long lasting function, it is necessary to thoroughly and carefully prepare the building area to be treated.
Possibilities for substrate preparation Page 08
Horizontal barriers Page 10
Blocking renders Page 12
The restoration plaster system Page 14
i On the following pages, we outline preparation and sanitation systems. 6
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Building restoration | Possibilities for the preparation of the substrate
Possibilities for the substrate preparation
1. 2.
Abrasion
Cleaning
3. Priming
Detailed specifications on the preparation of substrates and their specific requirements are described in the WTA data sheet 4–6 “Retrospective waterproofing of buildings in contact with the ground”.
4.
The optimum treatment of the substrate is based on the existing waterproofing situation of the project. Therefore, different steps are taken for internal than external waterproofing. Depending on the topic, there are different system solutions for each particular application.
5. 6.
Splatterdash coat/bonding coat Levelling
1.
2.
3.
The substrate must be load-bearing, open pored and free form dirt. Uneven areas and ridges must be thoroughly removed. In addition the area should be free for gaping cracks and adhesion impeding substances such as oil, paint, laitance layers and loose components. Level up open butt joints and surface irregularities of up to 5 mm or uneven areas of stone (e.g. render grooves in brickwork or dense concrete blocks) with a mortar such as AQUAFIN® -1K or ASOCRET-M30. Non-sealed defects, which are deeper than 5 mm, some mortar joints, or damaged areas are also to be rectified with ASOCRET-M30. Substrates should be treated related to the project and application type before further work e.g. by pre-wetting, priming with e.g.
ASO® -Unigrund or applying a bonding coat such as THERMOPAL® -SP. This achieves an even absorption and an optimum bond. A solution for non-absorbent substrates such as e.g. metal would be ASODUR® - GBM (incl. broadcasting with quartz sand) to provide a pore-free primer. Where there is rear moisture penetration, pre-waterproofing against negative water pressure is necessary. This can be a mineral-based, rigid waterproof slurry (AQUAFIN® -1K), a blocking render (ASOCRET-M30) or, depending on the system, a reaction resin coating (ASODUR® SG2/-SG2-thix). An additional bonding coat (splatterdash coat THERMOPAL® -SP) is necessary beneath renders.
5.
6.
Grid float use
The path to the right solution: 1.
BUILDING CONDITION ANALYSIS
2. PRODUCING A COMPETENT
RENOVATION RECOMMENDATION
Before every renovation project, a professional analysis of the building condition must be carried out. Depending on the renovation processes and demands, obtain information on the following points: • Type of construction • Wall thickness • Strength • Cracks, voids, crevises • Structural analysis • Repairs already undertaken, if necessary • Building materials used • Circumstances of dampness • Future use
Optimum substrates are concrete with a dense microstructure, cement-based screeds, renders P II or P III and fully pointed masonry work. 3. SALT CONVERSION
Following the successful determination of the type and quantity of the salts occurring (salts analysis), the salt conversion (chlorides and sulphates from readily soluble to scarcely soluble) can be carried out (ESCO-FLUAT).
Salts and possible causes Salts Sulphates
Possible causes
Conversion to low solubility salts
Gypsum, mineralised ground water
Yes
Chlorides
De-icing salt
Nitrates
Fertilizer, urea
8
Yes No
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Building restoration | Horizontal barriers
The horizontal barrier Injection method against capillary rising damp Horizontal barriers reduce the transportation of capillary moisture in masonry work and can also be installed retrospectively. They can be incorporated into masonry work through different injection methods. Use
Above the horizontal barrier, the masonry work should have the possibility to reach equilibrium moisture dependent on which use. The supply of capillary moisture must not be completely prevented. Use aqueous (AQUAFIN® -F silification solution) or paste products (AQUAFIN® -i380 Injection cream).
PRELIMINARY INVESTIGATION
Before starting the process, a preliminary investigation of the masonry work must be undertaken (e.g. degree of moisture penetration). If there are cracks, loose joints or missing areas, the injection material can flow out uncontrolled. A trial injection is recommended dependent on the circumstances. Later removal of a drill core and subsequent dampening can be used to prove the functionality.
Injection method
Dependent on the thickness of the masonry and the degree of moisture penetration (DFG 60%/80%/95%) there are injection methods under pressure (low pressure method < 10 bar) or pressureless method (gravity and capillary transportation of the active material). Classic aqueous horizontal barriers are applied using the pressureless method up to a degree of moisture penetration of < 60%. With a degree of moisture penetration > 60% application by low pressure methods is recommended.
Here holes are drilled into the masonry at a spacing of 10–12.5 cm centres (hole centre to hole centre). With paste based injection, the drill holes are arranged horizontally in the joints, with aqueous injection with an inclination angle of up to 45°. The depth of the drilled holes is to be 5 cm less than the thickness of the masonry work. With walls thicker ≥ 60 cm, it is recommended to arrange the row of holes from both sides. The depth of hole drilled is then 2/3 of the thickness of the masonry per side. With multi-row arrangements, a height difference from joints is advisable (≤ 8 cm).
MODE OF OPERATION
Using pressurised methods, the injection material is injected via appropriate injection packers into the substrate. The injection material is pressed in the pores of the building material and forms a hydrophobic (water repellent) level so that moisture can no longer be transported upwards via the capillaries. When the degree of moisture penetration is low, injection is also possible with pressureless methods. One of the particular advantages of an injection cream (AQUAFIN® -i380): Even with a degree of moisture penetration of up to 95%, it can be used with pressureless methods. The active ingredient it contains is very fine and highly effective due to its special composition. It does not react with water but exclusively with the substrate. AQUAFIN® -i380 is hydrophilic and disperses especially quickly in the existing water in the
Levelling wall
areas
E stablishing drill holes
AQUAFIN- i380 Injection cream for retrospective horizontal barriers
masonry work. Over time, this leads to 100% saturation of the pores. Using the practical 550 ml tubular bags, application is carried out with an injection gun. Using a slow squeezing action whilst extruding through the supplied injection tube, will completely fill the drill hole. Application is also possible with horizontal drill holes and where there is inhomogeneity in the masonry work. The risk of uncontrolled flow as with aqueous horizontal barriers is not applicable.
F illing voids
Following the reaction with the substrate, it imparts water repellency to the capillary walls. Capillary water transportation is impeded and the substrate dries out. The material is tested and certified at a degree of moisture penetration of 95% to the WTA data sheet 4-10-15/D (“injection method for certified injection materials against capillary moisture”).
Producing horizontal barriers (paste)
Sealing the drill holes
Cleaning 3. drill holes
AQUAFIN-F Silification solution for producing horizontal barriers
Producing horizontal barriers 5. (aqueous)
After completing the horizontal waterproofing measures, completely seal the drill holes and flush the surface using ASOCRET-M30 or project driven with ASOCRET-BM.
Expert-Advice If there is an area with negative moisture penetration, then a complete waterproof membrane is necessary – for instance with a blocking render. With internal waterproofing, it is important that the horizontal barrier is incorporated above the area exposed to damp (e.g. floor zone). With a planar arrangement, the wall would take on the condensation and the moisture would climb further up the wall. Then areas not previously involved could be affected. The same is also true for integral interior walls.
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Building restoration | Blocking renders
The blocking renders in retrospective internal waterproofing with a mineralbased mortar system In principle an exterior waterproof membrane is preferred to an interior one. Only if waterproofing externally is impossible due to technical construction reasons, must, therefore, be replaced by interior waterproofing.
Waterproof slurry or blocking render Water exposure
Mineral based waterproof slurry (e.g. AQUAFIN- RB400)
Water impermeable factory produced mortar (e.g. ASOCRET-M30)
Minimum dry film thickness in mm
Minimum number of coats
Ground moisture/ non standing seepage water
Standing seepage water/ water under pressure
Source: WTA data sheet 4–6
OBSTACLES TO EXTERIOR WATERPROOFING
TYPICAL AREAS OF APPLICATION ARE:
Expert-Advice
· Too short a distance to neighbouring buildings · The building stands immediately next to a heavily trafficked road · Extending vertically (partial basement of the building)
· Levelling hollow spots, loose joints and other defects · Establishing a coved fillet for the wall/floor transition and internal corners · Filling a notch in the potentially existing horizontal barrier
If there is planar moisture exposure on a wall then the use of a mineral-based mortar system is required. There is a variation between thin applied waterproofing (mineral-based waterproof slurries) and thick layer systems (blocking renders). Note that the exposure of the wall to moisture does not decrease. The wall stays permanently damp so it must be ensured that the moisture does not climb further into the masonry work and affect the building even more. Therefore a horizontal barrier is incorporated at the floor
AREAS OF APPLICATION WITH WATER IMPERMEABLE BLOCKING RENDERS
The application of a restoration plaster can be carried out over a minimum 20 mm blocking render to regulate the climate.
zone and integral cross walls. A mineral-based mortar system requires a load-bearing, mineral-based substrate. With even wall areas with the need to level, the use of a mineral-based waterproof slurry in combination with a horizontal barrier is adequate. It is recommended that a restoration plaster is applied over the waterproofed area, which can regulate the room climate due to its mode of operation (see chapter “The restoration plaster” p 12). In this way a pleasant room climate is established.
With interior waterproofing and the need to level the wall areas, revert to a water impermeable factory mortar such as ASOCRET-M30.
Preparation of the wall/ floor junction
Possible preliminary waterproofing
3. 4. 1.
Splatterdash coat Application Striking off Rubbing with a grid float
Further information about the products can be found online.
ASOCRET-M30 Repair and levelling mortar up to 30 mm
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Building restoration | The restoration plaster system
The balanced restoration plaster system A solution for restoring a wall exposed to salts and/or damp is always a perfectly matched restoration plaster system. A single restoration plaster is not a solution. WTA certified product systems consist of factory produced mortars. Building site mixes are not approved. COMPONENTS
If a “permeable” render (lime-cement render, lime render) is used, the moisture migrates through the wall. Moisture spots are formed or salts are transported to the surface and crystallised there.
(WTA certified restoration plaster system) · Splatterdash coat · Backing / levelling plaster (air entrained backing coat plaster) · Restoration plaster · Fine plaster
WHY RESTORATION PLASTER SYSTEMS?
A restoration plaster is water repellent. Water can only penetrate up to 5 mm into the restoration plaster. This lies in the low capillary conductivity. The moisture can diffuse through the plaster layer especially well, leaving as water vapour and salts can be stored in the high volume of pores without leaving damage behind.
If masonry work exposed to moisture is coated with a “dense” render (cement-based render), the moisture is locked in or salts blow off the existing render.
KNOW: Everything about restoration plasters What are restoration plasters used for? Restoration plasters are used for producing vapour permeable and dry plaster surfaces on damp or salt laden interior and exterior walls.
Can I also mechanically apply THERMOPAL® restoration plaster systems? Yes, for instance with the PFT G4. Refer to the configuration in the “THERMOPAL® equipment plan”.
At what thickness must restoration plasters be applied? The minimum thickness of THERMOPAL® restoration plasters is 20 mm. With high to medium salting, apply the restoration plaster in two layers from a minimum thickness of between 25 and 40 mm. Waiting time between layers: one day per millimetre of thickness.
What are the differences of restoration plasters? THERMOPAL® -GP11 and THERMOPAL® -ULTRA are WTA certified products (WTA data sheet 2-9-04/D). Restoration plasters to WTA guidelines have salt storing, hydrophobic properties and increased water vapour diffusion whilst at the same time having reduced capillary conductivity. THERMOPAL® -ULTRA hardens quickly and permits early treatment of the plaster surface.
Which bonding coat is needed for a restoration plaster? Use the splatterdash mortar THERMOPAL® -SP as a bonding coat for THERMOPAL® -ULTRA as well as THERMOPAL® -GP11. The gauging water for THERMOPAL® -SP can be modified with the hardening and adhesion medium ASOPLAST-MZ with very strongly or weakly absorbent substrates. THERMOPAL® -SP can also be used as a splatterdash coat for cement-based or cement-lime-based renders. How can restoration plaster be coloured? Highly vapour permeable coatings such as silicate paints can be used on restoration plaster systems.
Properties
1. Splatterdash coat
· Bonding agent
· Thickness max. 0.5 cm · Half cover (<50%) · Full area application on waterproofed substrate · Not suitable for filling joints
≤5 10 – 20 10 – 20
2. Backing coat/levelling plaster (backing coat plaster with air pockets)
· Levelling large irregularities (levelling plaster) · Salt store where the substrate has particularly high levels of salts (backing coat plaster)
· N ot water repellent, highly vapour permeable · To be applied at thickness from 10-30 mm · Suitable for filling joints
≤5 ≥10 ≥15
3. Restoration plaster
· Promotes masonry work drying · High pore volume through high water vapour permeability · Inner hydrophobicity · Encases crystalline salts · Impedes condensation formation on the surface · Minimum thickness 20 mm · Maximum thickness 40 mm · With multi-layer applications, minimum 10 mm per layer · Climate regulation
4. Fine plaster
· Optimum design
Treatment
Thickness in mm
Low
1. Splatterdash coat 2. WTA restoration plaster
≤5 ≥ 20
Medium or high
1. Splatterdash coat 2. WTA restoration plaster 3. WTA restoration plaster
High
1. Splatterdash coat 2. Porous backing coat plaster 3. WTA restoration plaster
Source: WTA data sheets 2–9 (restoration plaster systems)
If the masonry work is saturated with moisture, suitable waterproofing or drying measures are required beforehand.
Task
Degree of salting
Possible backing coat
application
R estoration plasters may be subjected to hydrostatic pressure (pressing and standing water). They are for internal use or, if necessary, external use and then only above ground level.
The system components
Measures according to the degree of salt accumulation
Experten-Advice
R estoration plaster application
· Highly water vapour permeable
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Building restoration | THERMOPAL® -renovation plaster system
THERMOPAL®-RENOVATION PLASTER SYSTEM PROTECTION FOR PLINTHS AND CELLARS There are various systems available that ensure the walls of older buildings remain dry.
Old buildings are beautiful. Everybody would really like to live in one. What is easily overlooked: the art nouveau houses of the turn of the century are often hardly or not at all waterproofed against rising damp. Above all, the soaked walls of building components in the ground can lead to severe damage. The good news: there are various restoration systems, which provide dry walls in old buildings. For every requirement SCHOMBURG has the right solution, so that the with stucco decorated gems will stand on secure foundations in future as well.
The basic restoration plaster system Page 18
The rapid daily system Page 20
The flexible restoration system with radon protection Page 22
The traditional restoration system Page 24
The restoration system with insulating effect Page 26
The restoration plaster system without the need for additional waterproofing measures Page 28
The soil restoration system Page 30 16
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Building restoration | The basic restoration plaster system
Products
The basic restoration plaster system for masonry without additional waterproofing
THERMOPAL® -ULTRA-white
WTA Rapid Renovation Plaster • White renovation plaster finish, ready for immediate use • Climate-regulating • High coverage • Reactive curing under critical site conditions
AQUAFIN®-i380
Injection cream for retrofitting a horizontal damp proof course to prevent capillary rising damp • Ready to use • High penetration depth • Easy and safe to use • Can be applied without pressure
THERMOPAL® -SP
WTA Restoration Spray Mortar • Mineral-based ready-mixed dry mortar • For interior and exterior use • Low consumption per unit area • Permeable to water vapour
ESCO-FLUAT AQUAFIN-i380
THERMOPAL-ULTRA-white THERMOPAL-SP
Subsurface preparation 1. R emove the plaster from at least 80 cm beyond the damaged area. 2. Scrape crumbly and salt loaded joints out to at least 20 mm deep. 3. Use ESCO-FLUAT to convert sulphate and chloride salts from salts that dissolve easily to salts that are difficult to dissolve. 4. U se THERMOPAL® -GP11 to compensate for joints and voids.
Horizontal barrier 1. U se AQUAFIN® -i380 or AQUAFIN-F to create a retroactive horizontal barrier. 2. Use ASOCRET-M30 to seal the drilled holes again.
Restoration plaster system 1. F or improved adhesion, apply the THERMOPAL® -SP splatterdash coat as a semi-covering to the load-bearing substrate. 2. If required (e.g. high salt loading and large surface irregularities), apply the THERMOPAL® -GP11 base plaster as an intermediate layer. Roughen up the surface horizontally for the subsequent restoration plaster. 3. Use the THERMOPAL® -ULTRA-white restoration plaster to plaster the wall surfaces. 4. THERMOPAL® -FS33 can be applied as a finish if fine plaster is required.
ESCO-FLUAT
Solution for treating salts that are harmful to buildings • Concentrate • Solvent-free • Prevents premature salt penetration into fresh restoration plaster • Colourless
OTHER PRODUCTS IN THE SYSTEM • THERMOPAL® -GP11 WTA base coat • THERMOPAL® -FS33 fine-finish filler for THERMOPAL® renovation plasters
i Further information about the products can be found online. 19
Building restoration | The rapid daily system
The daily system for fast restoration work in one day
WTA rapid-setting restoration plaster • White restoration plaster surface, usable directly • Climate-regulating • High yield • Reactive full curing in the event of critical site conditions
AQUAFIN® -i380
Injection cream for the retroactive horizontal barrier to prevent capillary rising damp • Ready to use • High penetration depth • Easy and safe to use • Application without any pressure
ASOCRET-M30
Water-repellent multi-mortar up to 30 mm for levelling and interior wall waterproofing • Rapid setting • Sulphate resistant • Very smooth application
ASOCRET-M30 AQUAFIN-Primer AQUAFIN-i380
THERMOPAL-ULTRA-white
Subsurface preparation 1. R emove the plaster from at least 80 cm beyond the damaged area. 2. Scrape crumbly and salt loaded joints out to at least 20 mm deep. 3. Use ESCO-FLUAT to convert sulphate and chloride salts from salts that dissolve easily to salts that are difficult to dissolve. 4. U se ASOCRET-M30 to compensate for joints and voids. 5. U se ASOCRET-M30 to insulate the existing horizontal barrier and locking groove in the wall-floor transition. 6. Use ASOCRET-M30 to implement a sealing groove in the floor-wall transition.
Horizontal barrier 1. U se AQUAFIN ® -i380 to create a retroactive horizontal barrier. 2. Use ASOCRET-M30 to seal the drilled holes again.
Interior waterproofing 1. A pply ASOCRET-M30 as a barrier plaster layer and for surface levelling. 2. Comb the layer that is still fresh horizontally using a 6 mm notched trowel.
Restoration plaster system 1. U se the THERMOPAL® -ULTRA-white restoration plaster to plaster the wall surfaces.
Solution for treating structurally damaging salts • Concentrate • To convert structurally damaging salts • To prevent too early a salt effect in fresh restoration plaster • Solvent-free
i Further information to the products can be found online.
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Building restoration | The flexible restoration system with radon protection
The flexible restoration system with radon protection
THERMOPAL® -ULTRA
WTA rapid-setting restoration plaster • Rapid, reactive hardening • High volume of entrained air • Up to 30 mm in one application step • Sulphate resistant
THERMOPAL® -FS33
Fine mortar for THERMOPAL restoration plasters • Cementitious fine plaster • Vapour permeable • Low-stress • For interior and exterior use
AQUAFIN® -RB400
Rapid cementitious waterproofing for substrates at risk of cracking with radon protection • Rapid, reactive drying • Crack bridging • Vapour permeable • Radon-tight
THERMOPAL-ULTRA THERMOPAL-SP AQUAFIN-RB400 ASOCRET-M30 ESCO-FLUAT AQUAFIN-i380
Horizontal barrier 1. U se AQUAFIN-i380 to create a retroactive horizontal barrier. 2. Use ASOCRET-M30 to seal the drilled holes again.
Flexible interior waterproofing 1. A pply ASOCRET-M30 as a barrier plaster layer and for surface levelling. 2. Apply AQUAFIN-RB400 as flexible interior waterproofing.
Restoration plaster system 1. F or improved adhesion, apply the THERMOPAL-SP splatterdash coat over the complete area. 2. Use the THERMOPAL-ULTRA restoration plaster to plaster the wall surfaces. 3. THERMOPAL-FS33 can be applied as a finish if fine plaster is required.
Radon protection Protection of the floor slab: For additional protection against radon, the floor slab can be waterproofed in a tray-shaped manner using AQUAFIN-RB400 beneath the screed, ensuring that any cracks are bridged. For direct wear layers, we recommend our THERMOPAL floor renovation system to protect against moisture and radon penetration from below. You can find out how to safely renovate critical and cracked floor surfaces in our brochure on the THERMOPAL floor renovation system.
Further system products: • THERMOPAL® -SP WTA preparatory renovating sprayed mortar • THERMOPAL® -GP11 WTA base plaster • ESCO-FLUAT Solution for treating structurally damaging salts
YouTube Video: THERMOPAL® Soil restoration system
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Building restoration | The traditional restoration system
The traditional restoration system
THERMOPAL® -SR24
WTA restoration plaster with high air pore content • Manual and mechanical application • High salt storage capacity • Vapour permeable, supports drying • Wide range, high area coverage
AQUAFIN® -1K
THERMOPAL-SR24 THERMOPAL-SP AQUAFIN-1K ASOCRET-M30 ESCO-FLUAT AQUAFIN-F
Horizontal barrier 1. U se AQUAFIN-F to create a retroactive horizontal barrier. 2. Use ASOCRET-M30 to seal the drilled holes again.
Interior waterproofing 1. A pply AQUAFIN-1K as retroactive interior waterproofing with this one component cementitious waterproofing slurry. Three layers in the event of pressure water.
Restoration plaster system 1. F or improved adhesion, apply the THERMOPAL-SP splatterdash coat over the complete area. 2. Use the THERMOPAL-SR24 restoration plaster to plaster the wall surfaces. 3. THERMOPAL-FS33 can be applied as a finish if fine plaster is required.
Mineral waterproofing slurries for retroactive waterproofing of substrates that are not at risk of cracking • Sulphate resistant • Water tight • Easy, economic application • Adheres to matt damp substrates without primers
AQUAFIN® -F
To create retroactive horizontal barriers if damp increases in the walls • Ready to use • Up to 95 % moisture penetration in the pressure process • Vapour permeable • Solvent-free
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Building restoration | The restoration system with insulating effect
The restoration system with insulating effect for areas affected by damp
THERMOPAL® -WSP-120
Cementitious thermal insulation and restoration plaster • thermal insulating properties • humidity regulating • for layer thicknesses up to 120 mm • machine-accessible
Water-repellent multi-mortar up to 30 mm for levelling and interior wall waterproofing • rapid setting • sulphate resistant • very smooth application
Injection cream for the retroactive horizontal barrier to prevent capillary rising damp • ready to use • high penetration depth • simple and reliable application • pressure-free application
Substrate preparation 1. R emove the plaster from at least 80 cm beyond the damaged area. 2. Scrape crumbly and salt loaded joints out to at least 20 mm deep. 3. Pretreat damp masonry work with AQUAFIN-Primer. 4. U se ASOCRET-M30 to compensate for joints and voids. 5. Use ASOCRET-M30 to insulate the existing horizontal barrier and locking groove in the wall-floor transition. 6. Create cementitious fillet at floor/wall transition with ASOCRET-M30.
Salt trap as an intermediate layer if needed 1. Apply the plaster coat with THERMOPAL-ULTRA-white in a layer thickness of approx. 15 mm. 2. Comb the layer that is still fresh horizontally using a 6 mm notched trowel.
Thermal insulation plaster 1. Plaster the wall surfaces with THERMOPAL-WSP-120 2. After drying, prime the plaster surface with AQUAFIN primer. 3. Then, rework the plaster surface with the THERMOPAL-FS33 fine filler in two application steps.
Fine mortar for THERMOPAL restoration plasters • cementitious fine plaster • vapour permeable • low stress • for interior and exterior use
AQUAFIN® -Primer
Dependable primer for building waterproofing and renovation • dispersion silicate primer with improved adhesion properties • ready to use • rapid drying • substrate consolidating
27
Building restoration | The restoration system without additional measures
The restoration system without additional waterproofing measures
AQUAFIN-Primer
Substrate preparation 1. C ompletely remove the old plaster. 2. Scrape crumbly and salt loaded joints out to at least 20 mm deep. 3. Prime highly absorbent masonry work with AQUAFIN-Primer. 4. U se THERMOPAL-GP11 to compensate for joints and voids.
Horizontal barrier if required 1. U se AQUAFIN-i380 or AQUAFIN-F to create a retroactive horizontal barrier. 2. Use ASOCRET-M30 to seal the drilled holes again.
Thermal insulation plaster 1. F or improved adhesion, apply the THERMOPAL-SP splatterdash coat as a semi-covering to the load-bearing substrate. 2. Plaster the wall surfaces with THERMOPAL-WSP-120. 3. After drying, prime the plaster surface with AQUAFIN primer. 4. T hen, rework the surface with the THERMOPAL-FS33 fine filler in two application steps.
Further system products: • THERMOPAL-SP WTA preparatory renovating sprayed mortar • THERMOPAL-GP11 WTA base plaster • ESCO-FLUAT Solution for treating structurally damaging salts
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Building restoration | The soil restoration system
The soil restoration system
ASO® -RSG
Crack prevention fabric for the repair of critical and cracked surfaces
The THERMOPAL® - floor restoration system enables the quick and straightforward restoration of moisture-damaged and cracked substrates with low load-bearing capacity.
• Crack-bridging • Stabilising • High tear resistance • Easy to apply
ASODUR® -SG3-thix
Epoxy resin barrier primer for damp substrates, thixotropic • Solvent-free • Moisture-tolerant and vapour-impermeable • Adheres very well to damp substrates • Watertight against negative water pressure up to 3 bar
ASOCRET-HFF
Mineral-based industrial flooring for areas subject to heavy mechanical wear • Fast-curing and can bear loads at an early stage • Highly resistant to wear and abrasion caused by air, solid rubber and Vulkolan tyres • Permeable to vapour • Resistant to chloride and CO²
RD-SK 50
Self-adhesive edge insulation strip • With adhesive backing • 5 mm thick • Effective protection against sound transmission • Prevents clamping and sound bridges
ASO-RSG
Crack prevention fabric SODUR-SG3-thix + A Quartz sand sanding Epoxy resin barrier primer for damp substrates ASOCRET-HFF
3. Cementitious industrial flooring for mechanically exposed areas
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Floor surfaces with cracks, limited load bearing capacity and rising damp present a particular challenge during renovation, requiring targeted measures. The THERMOPAL® - floor renovation system offers an effective solution to this problem, as it both stabilises the subfloor and protects against moisture rising from the subfloor.
Remediate contaminated soil efficiently and effectively, saving time.
i Further information on the products and the soil remediation system can be found online. 31
Glossary Accompanying The actual cause of moisture penetration of the masonry work is to be clarified and eliminated. Horizontal and vertical waterproof membranes are used. Air pockets The efficiency of a restoration plaster is dependent on the size of the pores, their distribution and their shape. Air pockets belong to the largest pores in the restoration plaster’s profile. They act as capillary breaks and offer room for potential salt storage. Building condition analysis In order to be able to evaluate the building structure and to reveal the cause of damage, preliminary investigations into the building are necessary. In the foreground is the determination of e.g. the salts content (differentiated based on type of salt), the moisture content, the maximum water absorption and the hygroscopic water absorption. Only when these results are available, can a restoration system be selected. Capillarity This is understood to mean the absorption (rising) of water (liquids) in the capillaries of building materials. Capillary condensation Capillary condensation occurs below the saturation conditions with very finely pored building materials e.g. concrete, waterproofing slurries etc. The gives to rise to condensation with a relative humidity, which is considerably below 100%. Compress render A compress render serves to reduce the salt content in the surface area of the masonry. The application is a temporary measure. As soon as enrichment of salts in the render ceases, it must be renewed or finished with e.g. a restoration plaster. Compress renders are designed to be capillary active and hydrophilic. Crystallisation damage Crystallisation damage is generated during crystallisation and the volume
increase behind dense renders e.g. cement-based renders. Here pressure is generated, which with frequent changes from dissolution and crystallisation processes leads to damage in the building material and leads to spalling/ delamination. Degree of moisture penetration (DFG) The degree of moisture penetration of a building material is described via the ratio of moisture content to saturation moisture content. DFG (%) = moisture content/ saturation moisture content. Degree of salting The degree of salting is a measure for the concentration of salts in the contaminated building material. This must be determined by a laboratory analysis. Desalination Desalination of masonry work in the sense of the complete removal of salts is practically not feasible. A reduction of the salt content at the area close to the surface is pursued. For this purpose, sacrificial renders or compresses are used for example. Dew point, dew point temperature The temperature at which the humidity reaches saturation (100%) through cooling. If this dew point temperature is fallen below, then moisture drops out of the air (condensation, condensation water). Diffusion Diffusion is understood to mean the migration of gaseous materials through solid materials. Equilibrium moisture content (sorption moisture) The moisture content of building materials dependent on the relative humidity in the area applied. Horizontal barrier Horizontal barriers prevent capillary rising damp in building materials with conductive capillaries (brickwork, natural
stone, joint mortar etc.). Hydrophilic “Water loving”– when materials e.g. building materials strongly interact with water. The opposite of hydrophobic. Hydrophobic Building materials and surfaces which repel water or damp are designated as hydrophobic. Hygroscopic salts Hygroscopic salts draw water out of the surrounding air and bind it. Salt laden building materials can accept particularly high levels of hygroscopic moisture. Moisture regulating layer The moisture regulating layer stores condensation water momentarily and reduces the capillary condensation in the pore matrix of the top layer. Restoration plasters are used. Negative waterproofing Negative waterproofing (internal cellar waterproofing) deals with vertical waterproofing to building components within the ground on the interior side of the wall. Additional capillary rising damp must be prevented by incorporating a horizontal barrier above the ground contact area. The wall constituents are accepted as a damp area. Pore volume It is understood that pore volume (PV) means the portion of the pores in the total volume of the building material. Example: PV = 20% means 200 I pores in 1 m3 building material, i.e. the maximum liquid absorption is 200 l. Preliminary investigation See building condition analysis. Relative humidity The relative humidity is the ratio of the prevailing water content in the air to the saturation moisture content. The saturation moisture content of the air and therefore also the relative humidity are temperature dependent.
Restoration plaster-WTA Restoration plasters to WTA are produced from factory blended mortars in accordance with DIN EN 998-1 and fulfil the requirements of the data sheet 2-9-04/D “Restoration plaster systems”. They are plasters with high porosity and permeability to water vapour, whilst extensively preventing capillary conductivity. To restoration plaster systems also belong splatterdash coats, WTA base coats and WTA restoration plasters. Sacrificial render See compress render Salts detrimental to buildings Salts detrimental to buildings such as nitrates, chlorides and sulphates are mobile readily soluble salts and can lead to the appearance of corrosion on building materials. The more mobile they are, the more damaging they are to the masonry work with which they make contact. Readily soluble chlorides and sulphates can be converted to scarcely soluble salts through the addition of particular chemicals. Saturation moisture content The saturation moisture content is the maximum moisture, which a building material can absorb at a given temperature. sd-value The equivalent air layer thickness (sd) indicates how thick a stationary air layer must be in order to have the same diffusion resistance as the contemplated material layer. sd = thickness (s) x water vapour resistance factor (μ). Sorption moisture content See equilibrium moisture content. Waterproofing · Vertical waterproofing It is understood that vertical waterproofing means the planar waterproofing of building components in contact with the ground. · Horizontal waterproofing It is understood that horizontal waterproofing means the insertion of a barrier to protect against capillary water transportation.
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Notes
The SCHOMBURG Group develops, produces and distributes building product systems for the areas of:
Experts value the quality and the efficiency of building product systems, the services and therefore the core competence of the group of companies. To meet the demanding requirements of an ever-changing market, we continuously invest in the research and development of new and already existing products. This guarantees an ever increasing product quality to the satisfaction of our customers.
SCHOMBURG GmbH Aquafinstraße 2–8 D-32760 Detmold (Germany) Telephone +49-5231-953-00 Fax +49-5231-953-333 www.schomburg.com
15/26 NT/JoZ
For over 85 years SCHOMBURG’s development competence has been recognised in both the domestic and the worldwide marketplace. Building product systems that are produced in-house are highly prized around the world.
T: 15/26 NT/JoZ Subject to change without prior notification. The valid issue of the corresponding technical bulletin legally applies.06
• Waterproofing and repair of buildings • Tiles/natural stone/screed application • Ground protection/floor coating systems