Technical Datasheet ASODUR®-SG3-superfast Rapid epoxy resin primer, multi-functional
Material number
Contents
Unit of quantity
Packaging
Colour
203543001
1
KG
Can
Transparent
203543002
6
Combination packs
203543003
3
Product features Solvent free Low viscosity rapid reacting Water and frost resistant moisture-compatible and diffusion-blocking Very low emission - EMICODE® EC 1PLUS Fulfils AgBB formula requirements
Advantages overcoat after approx. 3.5 hours can be used variably with different aggregates very good adhesion on matt damp substrates Watertightness against negative pressing water up to 3 bar withstands high mechanical loading
Areas of application / surface protection for priming cement-based surfaces for the production of levelling and scratch coat material for the production of repair mortars that are quickly subject to loads again for the production of epoxy resin screeds, repair mortars and drainage mortars for grouting cracks in screeds with rear moisture penetration
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12/09/2023
Technical Datasheet ASODUR®-SG3-superfast Existing test certificates Emission tests Reaction to fire Water vapour permeability in accordance with DIN EN ISO 7783-2 Investigation report 20-20
Technical Data Material properties Product components Base material Consistency Density, ready to use product (ISO 1183-1) Flexural strength of the (screed) mortar Compressive strength of the (screed) mortar Adhesion Tensile adhesion strength (concrete, dry until matt damp) Viscosity, ready to use product [value] Water vapour permeability, SD value Watertightness against negative pressing water Classification of the reaction to fire in accordance with DIN EN 13501-1
2 component system Epoxy resin Liquid approx. 1.08 g/cm³ approx. 25 N/mm² approx. 85 N/mm² ≥ 1.5 N/mm² ≥ 1.5 N/mm² approx. 650 mPa*s > 100 m (class III per DIN 1504-2) to 3 bar Efl
Mixing Mix ratio, component A Mix ratio, component B Mix ratio, addition of ASO-FF levelling / scratch coat Mix ratio, addition of levelling / scratch coat quartz sand Mix ratio epoxy resin mortar 11-150 mm (quartz sand Ø 0.06-3.5 mm) Mix ratio epoxy resin mortar 5-30 mm (quartz sand Ø 0.06-1.5 mm) Mix ratio drain mortar (quartz sand Ø 1 - 3.15mm) Mixing time
100 weight proportion 47 weight proportion from 0.02 percentage by weight to 0.03 percentage by weight 1 weight proportion approx. 8.3 weight proportion approx. 8.3 weight proportion approx. 25 weight proportion approx. 3 minutes
Application Substrate temperature Max. relative humidity Minimum reaction temperature Consumption Second application step after waiting time Consumption per mm layer thickness (levelling and scratch coat with quartz sand) Consumption (epoxy resin screed 11-150 mm per mm layer thickness) Consumption (epoxy resin screed 5-30 mm per mm layer thickness) Consumption (drain mortar mixture per mm layer thickness) Pot life Application temperature Overcoat (min.) Overcoat (max.) Hardening time / full resilience
from 10 °C to 35 °C 80 % min. 10 °C approx. 0.40 - 0.70 kg/m² approx. 3 - 4 hours approx. 1.6 kg/m² approx. 2 kg/m² approx. 2 kg/m² approx. 1.6 kg/m² approx. 15 - 20 minutes from 10 °C to 35 °C approx. 3.5 hours to 5 days approx. 7 days
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Technical Datasheet ASODUR®-SG3-superfast Application technology Aids/tools Stirrer (approx. 300 rpm) Circular cage Rubber lip slider Nylon fur roller (6mm) with textured polyamide cover
Manual processing distributable with rubber lip slider Distributable with nylon fur roller
Substrate preparation Requirement for substrate 1. 2. 3. 4. 5.
Dry to damp (in accordance with DAfStB "Guideline for protection and maintenance of concrete parts") Firm Load-bearing Grippy Free of adhesion inhibiting substances
Measures for substrate preparation Substrate preparations must be carried out in compliance with DIN EN 14879-1:2005, 4.2 et.seq.
Substrate quality class
Usage Mixing 1. 2. 3. 4. 5. 6. 7. 8.
The (ideal) material temperature during the mixing procedure is +15 °C. Add the hardener to the resin. The hardener must run completely out of the container. Mix thoroughly with the mixer until a homogeneous consistency. The hardener must be distributed evenly. The mixing time is ca. 3 minutes. Decant the mass into a clean bucket. Stir meticulously again.
Primer 1. apply flowing and pore sealed ASODUR®-SG3-superfast. 2. To ensure a pore blocked primer coat, apply the primer in two layers. 3. The waiting time between the first and second application is approx. 3.5 hours.
Production of levelling compound /scratch coat material:/ 1. The quartz sand (Ø 0.1-0.6 mm) is mixed into the previously homogeneously mixed and re-potted resin and hardener component (mix ratio 1:1). 2. Mix the liquid and solid components evenly. 3. Before application on vertical and inclined surfaces it is recommended to add ASO-FF (2-3 wt %).
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Technical Datasheet ASODUR®-SG3-superfast Primer for cementitious flow and floor levelling compound 1. 2. 3. 4. 5. 6. 7.
apply ASODUR®-SG3-superfast using the roller method. After the first priming coat has cured, roller apply the second priming coat. apply ASODUR®-SG3-superfast as a second coat using the roller method. Consumption approx. 0.3 kg/m² Sand covering the whole area of the fresh primer with quartz sand (Ø 0.1 - 0.6 mm or Ø 0.5 - 1.0 mm). Consumption: approx. 1 - 1.5 kg/m² After the scattered primer coat has cured, meticulously remove the unbound quartz sand before application.
Mixing and applying of the epoxy resin coating 1. 2. 3. 4. 5. 6.
Add the quartz sand (Ø 0.06 - 1.5 mm or Ø 0.06 - 3.5 mm) in the correct quantity (3:25) to the forced paddle mixer (e.g. type: Zyklos or UEZ). Then add the mixed resin mixture. Mix the liquid and solid components evenly. Prime ASODUR®-SG3-superfast using the roller method. Consumption approx. 0.3 kg/m² The mixed screed is applied to the still fresh primer in a layer thickness of at least approx. 5 mm, drawn off with gauges and mechanically smoothed. 7. Consumption of screed mix approx. 2 kg/m² per mm layer thickness
Producing and application of the epoxy resin screed (layer thickness from 11 to 150 mm) 1. 2. 3. 4. 5. 6.
Add the quartz sand (Ø 0.06 - 3.5 mm) in the correct quantity (3:25) to the forced paddle mixer (e.g. type: Zyklos or UEZ). Then add the mixed resin mixture. Mix the liquid and solid components evenly. Prime ASODUR®-SG3-superfast using the roller method. Consumption approx. 0.3 kg/m² The mixed screed is applied to the still fresh primer in a layer thickness of at least approx. 5 mm, drawn off with gauges and mechanically smoothed. 7. Consumption of screed mix approx. 2 kg/m² per mm layer thickness
Producing and application of drainage mortar 1. 2. 3. 4. 5.
Add the quartz sand (Ø 1.0 - 4.0 mm) in the correct quantity (1:25) to the forced paddle mixer (e.g. type: Zyklos or UEZ). Then add the mixed resin mixture. Mix the liquid and solid components evenly. Application of the drainage mortar using the smoothing method / screed method. Drainage mortar mix consumption: approx. 1.6 kg/m² per mm layer thickness.
Cleaning tools Immediately after use, clean tools with ASO-R001.
Storage conditions Storage Store in a frost-free, cool and dry place. At min. 10 - 25 °C for 24 months in the original canister. Promptly use opened canister.
Disposal Hardened product leftovers can be disposed of in accordance with disposal code AVV 15 01 06.
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Technical Datasheet ASODUR®-SG3-superfast Notes All values given in the TM apply at +23°C and 50% relative humidity. The indicated consumption quantities are calculated values without additions for textured surface roughness and absorbency, level compensation, and residual material in the canister. We always recommend a calculated safety addition of 10% on top of the calculated consumption quantities. Higher temperatures shorten the pot life. Lower temperatures increase the application and hardening times. The rate at which material is consumed also increases at lower temperatures. The bonding between the individual layers can be strongly disrupted between the individual application steps due to the effects of dampness and contamination. Coating work requires a substrate temperature of at least 3 °C above the dew point temperature. If longer waiting times arise between the individual application steps or surfaces that have already been treated with liquid resin are coated again after an extended waiting time, the old surface must be well cleaned and thoroughly ground. Then apply a complete pore-free new coating. Arrange for proper ventilation during the drying and hardening phases. After they have been applied, surface protection systems must be protected against dampness (e.g. rainwater, condensation water) for approx. 4–6 hours. Moisture causes a white colour and/or stickiness on the surface and can cause problems during hardening. Discoloured and/or sticky surfaces must be removed and reworked, e.g. through grinding or shot blasting. Observe the technical data sheets of the products mentioned before starting work. Applications that have not been clearly mentioned in this technical data sheet may only be carried out after the technical service department of SCHOMBURG GmbH has been consulted, and after the said department has approved of such a course of action in writing. For detailed information on application, read and observe supplementary technical information no. 19 "Applying ASODUR® products".
The recognised standards of construction engineering, the relevant guidelines and current regulations must be observed. Observe applicable safety data sheet! GISCODE: RE 55 Annotations Conformity / Declaration / Verification
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Technical Datasheet ASODUR®-SG3-superfast Chemical durability
The rights of the buyer with regard to the quality of our materials are based on our terms and conditions of sale and delivery. Our technical advice team will be happy to advise you in the case of requirements that exceed the scope of the application described here. In order to be binding, a legally binding written confirmation is required. The product description does not release the user from a duty of care. Lay a test area in the event of uncertainty. This version becomes invalid in the event of a new version being issued.
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