reactive resins based on polyurethane or smp filled or aqueous solvent-free.pdf
12 Strany
1,1 MB
Download
<h1>reactive resins based on polyurethane or smp filled or aqueous solvent-free.pdf</h1> <p>ENVIRONMENTAL PRODUCT DECLARATION <br />as per ISO 14025 and EN 15804 <br />Owner of the Declaration</p> <p>FEICA - Association of the European Adhesive and Sealant Industry</p> <p>Programme holder</p> <p>Institut Bauen und Umwelt e.V. (IBU)</p> <p>Publisher</p> <p>Institut Bauen und Umwelt e.V. (IBU)</p> <p>Declaration number</p> <p>EPD-FEI-20150250-IBG1-EN</p> <p>Issue date</p> <p>24/09/2015</p> <p>Valid to</p> <p>23/09/2020</p> <p>Reactive resins based on polyurethane or SMP, filled or <br />aqueous, solvent-free</p> <p>FEICA - Association of the European <br />Adhesive and Sealant Industry</p> <p>www.bau-umwelt.com / https://epd-online.com</p> <p>Umwelt Produktdeklaration Name des Herstellers – Name des Produkts</p> <p>1. General Information <br />FEICA - Association of the European <br />Adhesive and Sealant Industry</p> <p>Reactive resins based on <br />polyurethane or SMP, filled or <br />aqueous, solvent-free</p> <p>Programme holder <br />IBU - Institut Bauen und Umwelt e.V. <br />Panoramastr. 1 <br />10178 Berlin <br />Germany</p> <p>Owner of the Declaration <br />FEICA - Association of the European Adhesive and <br />Sealant Industry <br />Avenue E. van Nieuwenhuyse 4 <br />1160 Brussels <br />Belgium</p> <p>Declaration number <br />EPD-FEI-20150250-IBG1-EN</p> <p>Declared product / Declared unit <br />1 kg reactive resin based on polyurethane or SMP, <br />filled or aqueous, solvent-free; density 1.25 - 1.8 g/cm³</p> <p>This Declaration is based on the Product <br />Category Rules: <br />Reaction resin products, 07.2014 <br />(PCR tested and approved by the SVR)</p> <p>Scope:</p> <p>Issue date <br />24/09/2015 <br />Valid to <br />23/09/2020</p> <p>This validated Declaration entitles the holder to bear <br />the symbol of the Institut Bauen und Umwelt e.V. It <br />exclusively applies for products produced in Europe <br />and for a period of five years from the date of issue. <br />This EPD may be used by FEICA members and their <br />members provided it has been proven that the <br />respective product can be represented by this EPD. <br />For this purpose a guideline is available at the FEICA <br />secretariat. The members of FEICA are listed on its <br />website. The owner of the declaration shall be liable for <br />the underlying information and evidence; the IBU shall <br />not be liable with respect to manufacturer information, <br />life cycle assessment data and evidences. <br />Verification</p> <p>Prof. Dr.-Ing. Horst J. Bossenmayer <br />(President of Institut Bauen und Umwelt e.V.)</p> <p>Dr. Burkhart Lehmann <br />(Managing Director IBU)</p> <p>The CEN Norm /EN 15804/ serves as the core PCR <br />Independent verification of the declaration <br />according to /ISO 14025/ <br />internally <br />x externally</p> <p>Mr Olivier Muller <br />(Independent verifier appointed by SVR)</p> <p>2. Product <br />2.1 <br />Product description <br />Reactive resins based on polyurethane or SMP, filled <br />or aqueous, solvent-free <br />These single- or two-component reactive resins are <br />manufactured using polyols (based on mineral oil or <br />from sustainable raw materials) and isocyanates. <br />Reactive resins based on silane-modified polymers <br />(SMP) are usually manufactured as single components <br />from polyols and alkoxysilane preliminary stages. <br />The aqueous systems can be formulated as aqueous <br />dispersions on the resin or crosslinking agent side. <br />The products fulfil manifold, often specific, tasks in the <br />construction, furnishing and repair of buildings. Using <br />reactive resins based on polyurethane or SMP, filled or <br />aqueous/solvent-free, decisively improves the fitness <br />for use of structures and extends their service lives. <br />The product displaying the highest environmental <br />impacts was used as a representative product for <br />calculating the Life Cycle Assessment results (worst <br />case-approach).</p> <p>2</p> <p>2.2 <br />Application <br />Reactive resins based on polyurethane or SMP, filled <br />or aqueous, solvent-free, are used for the following <br />applications: <br />Module 1: <br />Adhesives for parquet and floor coverings <br />Parquet adhesives in accordance with /EN <br />14293:2006-10/ for wooden and parquet floors and <br />flooring adhesives in accordance with /EN <br />14259:2004-07/ for floor coverings <br />Module 2: <br />Reactive resins for protecting and repairing concrete <br />structures <br />Products for surface protection of concrete, for <br />increasing the durability of concrete and reinforced <br />concrete structures as well as for new concrete and for <br />maintenance and repair work (requirements 2.1), <br />products for structural bonding of strengthening <br />materials to an existing concrete structure <br />(requirements 2.2) and products for concrete</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>injection for filling cracks, voids and interstices in <br />concrete (requirements 2.3) <br />Module 3: <br />Liquid-applied roof waterproofing kits <br />Reactive resins for waterproofing roof constructions <br />which are applied on site <br />Module 4: <br />Reactive resins for liquid-applied bridge deck <br />waterproofing kits <br />Products for liquid-applied waterproofing for use on <br />concrete bridge decks <br />Module 5: <br />Screed material and floor screeds <br />Products for screed / synthetic resin screed for use in <br />floor constructions <br />Module 6: <br />Reactive resins as adhesive for tiles <br />Tile adhesives for internal and external tile installations <br />on walls, floors and ceilings <br />Module 7: <br />Adhesives and sealants <br />Reactive resins for use as: <br />· <br />Structural and repair adhesives <br />· <br />Surface and joint sealants <br />Applications in accordance with the manufacturer's <br />technical documentation / declaration of performance <br />Module 8: <br />Reactive resins for watertight covering kits <br />Products for waterproofing floors and/or walls in wet <br />rooms inside buildings <br />Module 9: <br />Reactive resins for liquid applied waterproofing for <br />buildings <br />Liquid applied plastics for waterproofing of buildings <br />Module 10: <br />Reactive resins for waterproofing concrete <br />components or masonry and for pre-treating mineral <br />substrates such as screed or concrete floors prior to <br />flooring, parquet and tile work <br />Applications in accordance with the manufacturer's <br />technical documentation / declaration of performance <br />Module 11: <br />Reactive resins for visual design of concrete <br />components <br />Products for usually coloured design of concrete with <br />simultaneous, unspecific surface protection and <br />improved permanence of concrete and reinforced <br />concrete surfaces; the same applies for other mineral <br />substrates such as plaster, stone and masonry, for <br />example. <br />2.3 <br />Technical Data <br />Module 1: <br />Reactive resins as adhesive for parquet and floor <br />coverings <br />The minimum requirements of /EN 14293:2006-10/ <br />and /EN 14259:2004-07/ must be adhered to. <br />Module 2: <br />Reactive resins for protecting and repairing concrete <br />structures <br />The minimum requirements of /EN 1504/ must be <br />maintained. These are: <br />2.1 Surface protection systems for concrete – <br />Requirements on performance characteristics for all <br />intended uses in accordance with /EN 1504-2:200501/, Tables 1 and 5: <br />- Permeability to CO2 (/EN 1062-6:2002-10/) <br />- Water vapour permeability (/EN ISO 7783-1/2:2012-02/) <br />- Capillary absorption and permeability to water (/EN <br />1062-3:2008-04/) <br />3</p> <p>- Adhesive strength by pull off test (/EN 1542:199907/) <br />2.2 Products for structural bonding – Performance <br />characteristics for all intended uses in accordance with <br />Tables 3.1 and 3.2 (manufacturer's declaration of <br />performance) <br />2.3 Products for concrete injection for filling cracks, <br />voids and interstices in concrete – Requirements on <br />performance characteristics for all intended uses in <br />accordance with /EN 1504-5:2005-03/, Table 3: <br />- Injectability (/EN 1771:2004-11/) <br />- Viscosity (/EN ISO 3219:1994-10/) <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance <br />Module 3: <br />Liquid-applied roof waterproofing kits <br />The minimum requirements of EAD (on the basis <br />of /ETAG 005/) must be maintained. <br />The performance characteristics must be indicated in <br />accordance with the European Technical Assessment. <br />Module 4: <br />Reactive resins for liquid-applied bridge deck <br />waterproofing kits <br />The minimum requirements of EAD (on the basis of <br />/ETAG 033/) must be maintained. <br />The performance characteristics must be indicated in <br />accordance with the European Technical Assessment. <br />Module 5: <br />Screed material and floor screeds <br />The minimum requirements of /EN 13813:2003-01/ <br />must be maintained. For synthetic resin screeds, these <br />are: <br />Bond strength (/EN 13892-8:2003-02/) <br />Reaction to fire (/EN 13501-1:2010-01/) <br />Performance characteristics in accordance with the <br />manufacturer's technical documentation / declaration <br />of performance <br />Module 6: <br />Reactive resins as adhesive for tiles <br />The minimum requirements of /EN 12004:2012-09/ <br />must be maintained. These are: <br />- Initial shear adhesion strength (/EN 12003:200901/) <br />- Shear adhesive strength after water immersion <br />(/EN 12003:2009-01/) <br />- Open time: tensile adhesion strength (/EN <br />1346:2007-11) <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance <br />Module 7: <br />Adhesives and sealants <br />Performance characteristics in accordance with the <br />manufacturer's technical documentation / declaration <br />of performance <br />Module 8: <br />Reactive resins for watertight covering kits <br />The minimum requirements of EAD (on the basis of <br />/ETAG 022/) must be maintained. <br />The performance characteristics must be indicated in <br />accordance with the European Technical Assessment. <br />Module 9: <br />Reactive resins for liquid-applied waterproofing for <br />buildings <br />Module 10: <br />Reactive resins for waterproofing concrete <br />components or masonry and for pre-treating mineral <br />substrates such as screed or concrete floors prior to <br />flooring, parquet and tile work <br />At least the following requirements must be fulfilled:</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>Name</p> <p>Value</p> <p>Unit</p> <p>Shore hardness A ISO 7619-1,2 <br />15-100 <br />Shore hardness D ISO 7619-1,2 <br />5-95 <br />Density EN ISO 2811: 2011-06 <br />0,7-2,5 <br />kg/dm³ <br />Viscosity EN ISO 3219: 1994-10 <br />< 100 <br />Pa s <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance <br />Module 11: <br />Reactive resins for visual design of concrete <br />components <br />Physical data on the coating material and/or coating <br />must be indicated in accordance with the respective <br />product standards; these can include, for example: <br />- Viscosity (/EN ISO 3219:1994-10/) <br />- Density (/EN ISO 2811:2011-06/) <br />- Pendulum damping (/ISO 1522:2007-04/) <br />- Reaction to fire (/EN 13501-1:2010-01/) <br />- Tensile strength (/EN 13892-8:2003-02/) <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance</p> <p>2.4 <br />Placing on the market / Application rules <br />For the placing on the market in the EU/EFTA (with the <br />exception of Switzerland) products falling under the <br />Regulation (EU) No 305/2011 (/CPR/) need a <br />Declaration of Performance taking into consideration <br />either the relevant harmonised European standard or <br />the European Technical Assessment and the CEmarking. <br />For the application and use of the products the <br />respective national provisions apply. <br />2.5 <br />Delivery status <br />Liquid or pasty in containers made of tinplate or plastic <br />appropriately prepared in separate or combi-containers <br />for the practical mixing ratio. One kg of product in <br />individual containers. Sealants in plastic cartridges and <br />poly-tube bags made of foil compound materials. <br />Typical container sizes contain 10 to 25 kg of material. <br />For more extensive applications, vats containing <br />approx. 200 kg or IBCs containing more than 1 tonne <br />are also used. <br />For the LCA, tinplate (33%) and plastic packaging <br />(66%) was considered. <br />2.6 <br />Base materials / Ancillary materials <br />Dual-component reactive resin based on <br />polyurethane, filled or aqueous/solvent-free, comprises <br />resin and crosslinking agent components. The resin <br />component contains polyether and/or polyester polyols <br />(based on mineral oil or from sustainable raw <br />materials). Crosslinking takes place after installation on <br />site and using the crosslinking component. This <br />involves the use of homologues, pre-polymers and <br />polymers based on MDI, TDI, HDI or IPDI. The <br />components can contain auxiliaries such as <br />accelerators, catalysts, wetting agents, foam regulators <br />and viscosity regulators for fine-tuning the product <br />features (application or marketing restrictions must be <br />adhered to). <br />The resin and crosslinking agent mixing ratio is <br />adjusted according to the stoichiometric requirements. <br />Product crosslinking commences directly after the <br />components are mixed. <br />4</p> <p>Single-component reactive resins based on <br />polyurethane or SMP, filled/solvent-free, which <br />crosslink in the presence of water without adding a <br />resin component, comprise pre-polymers based on <br />MDI, TDI, HDI, IPDI or those with alkoxy-silane end <br />groups. <br />On average, the products covered by this EPD contain <br />the following ranges of base materials and auxiliaries <br />referred to: <br />Resin component: up to approx. 80% <br />Crosslinking components: up to approx. 40% <br />SMP components: up to approx. 45% <br />Plasticiser: ~ 0-25% <br />Filler materials: ~ 0-65% <br />Additives / Pigments: ~ 0-30% <br />Water: ~ 0-35% <br />These ranges are average values and the composition <br />of products complying with the EPD can deviate from <br />these concentration levels in individual cases. More <br />detailed information is available in the respective <br />manufacturer's documentation (e.g. product data <br />sheets). <br />In individual cases, it is possible that substances on <br />the list of materials of particularly high concern for <br />inclusion in Annex XIV of the /REACH/ regulation are <br />contained in concentrations exceeding 0.1%. If this is <br />the case, this information can be found on the <br />respective safety data sheet. <br />2.7 <br />Manufacture <br />The product components formulated are usually mixed <br />from the ingredients in batch mode and packaged for <br />delivery, whereby quality and environmental standards <br />in accordance with /ISO 9001:2008-12/ and the <br />provisions outlined in the relevant regulations such as <br />the Industrial Safety Regulation and Federal Pollution <br />Control Act are adhered to. <br />2.8</p> <p>Environment and health during <br />manufacturing <br />As a general rule, no other environmental protection <br />measures other than those specified by law are <br />necessary. <br />2.9 <br />Product processing/Installation <br />Reactive resins based on polyurethane or SMP, filled <br />or aqueous/solvent-free, are processed by <br />trowelling/knife-coating or rolling, pouring, spraying or <br />injection, whereby health and safety measures <br />(ventilation, respiratory equipment) are to be taken and <br />consistently adhered to in accordance with the <br />information on the safety data sheet and conditions on <br />site. <br />2.10 Packaging <br />A detailed description of packaging is provided in <br />section 2.5. Empty containers and clean foils can be <br />recycled. <br />2.11 Condition of use <br />During the use phase, reactive resins based on <br />polyurethane or SMP, filled or aqueous/solvent-free, <br />are crosslinked and essentially comprise an inert <br />three-dimensional network. <br />They are long-lasting products which protect our <br />buildings in the form of adhesives, coatings or sealants <br />as well as making an essential contribution towards <br />their function and conservation of value.</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>2.12 Environment and health during use <br />Option 1 <br />Products for applications outside indoor areas <br />with permanent stays by people <br />During use, filled or aqueous/solvent-free <br />polyurethane- or SMP-based reactive resins lose their <br />reactive capacity and are inert. <br />No risks are known for water, air and soil if the <br />products are used as designated <br />Option 2 <br />Products for applications inside indoor areas with <br />permanent stays by people <br />When used in indoor areas with permanent stays by <br />people, evidence of the emission performance of <br />construction products in contact with indoor air must be <br />submitted according to national requirements. No <br />further influences by emissions on the environment <br />and health are known. <br />2.13 Reference service life <br />Reactive resins based on polyurethane or SMP, filled <br />or aqueous/solvent-free, comply with a variety of, often <br />specific, tasks in the construction or refurbishment of <br />building structures. They decisively improve the <br />usability of building structures and significantly extend <br />their original service lives. <br />The anticipated reference service life depends on the <br />specific installation situation and the exposure <br />associated with the product. It can be influenced by <br />weathering as well as mechanical or chemical loads. <br />2.14</p> <p>Extraordinary effects</p> <p>Fire <br />Even without any special fire safety features, reactive <br />resins based on polyurethane or SMP, filled or <br />aqueous/solvent-free, comply with at least the <br />requirements of /EN 13501-1/ standard for fire classes <br />E and Efl. In terms of the volumes applied, they only <br />have a subordinate influence on the fire performance <br />characteristics (e.g. smoke gas development) of the <br />building structure in which they are installed. As <br />networked polyurethane resins do not melt or drip, the <br />resins do not contribute towards spreading fire. <br />Water <br />Reactive resins based on polyurethane or SMP, filled <br />or aqueous/solvent-free, are chemically inert and</p> <p>insoluble in water. They are often used to protect <br />building structures from harmful water ingress / the <br />effects of flooding. <br />Mechanical destruction <br />The mechanical destruction of reactive resins based <br />on polyurethane or SMP does not lead to any <br />decomposition products which are harmful for the <br />environment or health. <br />2.15 Re-use phase <br />According to present knowledge, no environmentallyhazardous effects in terms of landfilling are to be <br />generally anticipated through dismantling and recycling <br />components to which crosslinked polyurethane or SMP <br />products adhere. <br />If polyurethane or SMP systems can be removed from <br />the components at no great effort, thermal recovery is <br />a practical recycling variant on account of its energy <br />content. <br />2.16 Disposal <br />Individual components which can no longer be <br />recycled must be combined at a specified ratio and <br />hardened. <br />Hardened product residue is not special waste. <br />Non-hardened product residue is special waste. <br />Empty, dried containers (free of drops and scraped <br />clean) are directed to the recycling process. Residue <br />must be directed to proper waste disposal taking <br />consideration of local guidelines. <br />The following waste codes according to the European <br />List of Waste (/2000/532/EC/) can apply: <br />Hardened product residue: <br />080112 Paint and varnish waste with the exception of <br />those covered by 08 01 11 <br />080410 Adhesive and sealant compound waste with <br />the exception of those covered by 08 04 09 <br />2.17 Further information <br />More information is available in the manufacturer's <br />product or safety data sheets and is available on the <br />manufacturer's Web sites or on request. Valuable <br />technical information is also available on the <br />associations' Web sites.</p> <p>3. LCA: Calculation rules <br />3.1 <br />Declared Unit <br />This EPD refers to the declared unit of 1 kg reactive <br />resin based on polyurethane or SMP, filled or aqueous, <br />solvent-free of density 1.25 - 1.8 g/cm³ in the mixing <br />ratio required for processing both components in <br />accordance with the /PCR Part B/ for Reactive resin <br />products. <br />Consumption per unit area of the products to be <br />applied extensively can range between only a few <br />hundred grams and more than 1 kg per square metre. <br />In the case of products, which are injected, the <br />application volume depends on the component to be <br />injected. <br />The results of the Life Cycle Assessment provided in <br />this declaration have been calculated from the product <br />with the highest environmental impact (worst-case <br />scenario).</p> <p>5</p> <p>Declared unit <br />Name</p> <p>Declared unit <br />Conversion factor to 1 kg</p> <p>Value</p> <p>Unit</p> <p>1 <br />1</p> <p>kg <br />-</p> <p>3.2 <br />System boundary <br />Modules A1-A3, A4, A5 and D are taken into <br />consideration in the LCA: <br /> <br />A1 Production of preliminary products <br /> <br />A2 Transport to plant <br /> <br />A3 Production incl. provision of energy, <br />production of packaging as well as auxiliaries <br />and consumables, waste treatment) <br /> <br />A4 Transport to site <br /> <br />A5 Installation (disposal of packaging &</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p></p> <p>installation losses and emissions during <br />installation) <br />D Credits from incineration of packaging <br />materials & installation losses and recycling <br />the metal container</p> <p>The Declaration is therefore from "cradle to gate - with <br />options". <br />3.3 <br />Estimates and assumptions <br />Where no specific GaBi processes were available, the <br />individual recipe ingredients of formulation were <br />estimated on the basis of information provided by the <br />manufacturer or literary sources. <br />3.4 <br />Cut-off criteria <br />All raw materials submitted for the formulations and <br />production data were taken into consideration. <br />The manufacture of machinery, plants and other <br />infrastructure required for production of the products <br />under review was not taken into consideration in the <br />LCA. <br />Transport of packaging materials is also excluded. <br />3.5 <br />Background data <br />Data from the GaBi 6 database was used as <br />background data. Where no background data was <br />available, it was complemented by manufacturer <br />information and literary research.</p> <p>3.6 <br />Data quality <br />Representative products were applied for this EPD and <br />the product in a group displaying the highest <br />environmental impact was selected for calculating the <br />LCA results. The datasets are no more than 5 years <br />old. <br />Production data and packaging are based on details <br />provided by the manufacturer. The formulation used for <br />evaluation refers to a specific product. <br />3.7 <br />Period under review <br />Representative formulations were accepted by FEICA <br />Ltd and collected in 2011. <br />3.8 <br />Allocation <br />No allocations were applied for production. A multiinput allocation with a credit for electricity and thermal <br />energy was used for incineration of production <br />residues and packaging materials. The credits <br />achieved through packaging disposal are declared in <br />Module D. <br />3.9 <br />Comparability <br />Basically, a comparison or an evaluation of EPD data <br />is only possible if all the data sets to be compared <br />were created according to /EN 15804/ and the building <br />context, respectively the product-specific <br />characteristics of performance, are taken into account. <br />In this case, 1 kg reactive resin was selected as the <br />declared unit. Depending on the application, a <br />corresponding conversion factor such as the specific <br />unit area must be taken into consideration.</p> <p>4. LCA: Scenarios and additional technical information <br />The following technical information forms the basis for <br />the declared modules or can be used for developing <br />specific scenarios in the context of a building <br />evaluation if modules are not declared (MND). <br />Transport to the building site (A4) <br />Name</p> <p>Litres of fuel <br />Transport distance <br />Capacity utilisation (including <br />empty runs) <br />Gross density of products <br />transported <br />Capacity utilisation volume factor</p> <p>Value</p> <p>Unit</p> <p>0.0016 <br />1000</p> <p>l/100km <br />km</p> <p>85</p> <p>%</p> <p>1250 1800 <br />1</p> <p>kg/m3 <br />-</p> <p>Installation into the building (A5) <br />Name</p> <p>Value</p> <p>Unit</p> <p>Material loss</p> <p>0.01</p> <p>kg</p> <p>6</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>5. LCA: Results <br />DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)</p> <p>Manufacturing</p> <p>Transport from the <br />gate to the site</p> <p>Assembly</p> <p>Use</p> <p>Maintenance</p> <p>Repair</p> <p>Replacement</p> <p>Refurbishment</p> <p>Operational energy <br />use</p> <p>Operational water <br />use</p> <p>De-construction <br />demolition</p> <p>Transport</p> <p>Waste processing</p> <p>Disposal</p> <p>ReuseRecoveryRecyclingpotential</p> <p>END OF LIFE STAGE</p> <p>Transport</p> <p>USE STAGE</p> <p>BENEFITS AND <br />LOADS <br />BEYOND THE <br />SYSTEM <br />BOUNDARIES</p> <p>Raw material <br />supply</p> <p>PRODUCT STAGE</p> <p>CONSTRUCTI <br />ON PROCESS <br />STAGE</p> <p>A1</p> <p>A2</p> <p>A3</p> <p>A4</p> <p>A5</p> <p>B1</p> <p>B2</p> <p>B3</p> <p>B4</p> <p>B5</p> <p>B6</p> <p>B7</p> <p>C1</p> <p>C2</p> <p>C3</p> <p>C4</p> <p>D</p> <p>X</p> <p>X</p> <p>X</p> <p>X</p> <p>X</p> <p>MND MND MND MND MND MND MND MND MND MND MND</p> <p>X</p> <p>RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 kg reactive resin based on polyurethane or SMP, <br />filled or aqueous/solvent-free <br />Parameter</p> <p>Unit</p> <p>Global warming potential <br />[kg CO2-Eq.] <br />Depletion potential of the stratospheric ozone layer <br />[kg CFC11-Eq.] <br />Acidification potential of land and water <br />[kg SO2-Eq.] <br />Eutrophication potential <br />[kg (PO4)3--Eq.] <br />Formation potential of tropospheric ozone photochemical oxidants [kg ethene-Eq.] <br />Abiotic depletion potential for non-fossil resources <br />[kg Sb-Eq.] <br />Abiotic depletion potential for fossil resources <br />[MJ]</p> <p>A1-A3</p> <p>A4</p> <p>A5</p> <p>D</p> <p>4.10E+0 <br />8.59E-9 <br />1.24E-2 <br />1.12E-3 <br />1.64E-3 <br />1.70E-5 <br />7.84E+1</p> <p>5.04E-2 <br />2.07E-13 <br />1.29E-4 <br />3.19E-5 <br />-3.50E-5 <br />1.98E-9 <br />6.94E-1</p> <p>1.29E-1 <br />4.67E-13 <br />1.66E-5 <br />3.09E-6 <br />1.43E-6 <br />1.28E-9 <br />2.40E-2</p> <p>-1.16E-1 <br />-1.77E-11 <br />-3.88E-4 <br />-3.02E-5 <br />-4.80E-5 <br />-6.05E-9 <br />-1.33E+0</p> <p>RESULTS OF THE LCA - RESOURCE USE: 1 kg reactive resin based on polyurethane or SMP, filled or <br />aqueous/solvent-free <br />Parameter</p> <p>Unit</p> <p>A1-A3</p> <p>A4</p> <p>A5</p> <p>D</p> <p>Renewable primary energy as energy carrier <br />Renewable primary energy resources as material utilization <br />Total use of renewable primary energy resources <br />Non-renewable primary energy as energy carrier <br />Non-renewable primary energy as material utilization <br />Total use of non-renewable primary energy resources <br />Use of secondary material <br />Use of renewable secondary fuels <br />Use of non-renewable secondary fuels <br />Use of net fresh water</p> <p>[MJ] <br />[MJ] <br />[MJ] <br />[MJ] <br />[MJ] <br />[MJ] <br />[kg] <br />[MJ] <br />[MJ] <br />[m³]</p> <p>4.11E+0 <br />0.00E+0 <br />4.11E+0 <br />6.43E+1 <br />1.98E+1 <br />8.41E+1 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />3.15E-2</p> <p>3.89E-2 <br />6.97E-1 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />6.82E-5</p> <p>2.70E-3 <br />2.85E-2 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />3.16E-4</p> <p>-7.42E-2 <br />-1.47E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />-2.28E-4</p> <p>RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: <br />1 kg reactive resin based on polyurethane or SMP, filled or aqueous/solvent-free <br />Parameter</p> <p>Unit</p> <p>A1-A3</p> <p>A4</p> <p>A5</p> <p>D</p> <p>Hazardous waste disposed <br />Non-hazardous waste disposed <br />Radioactive waste disposed <br />Components for re-use <br />Materials for recycling <br />Materials for energy recovery <br />Exported electrical energy <br />Exported thermal energy</p> <p>[kg] <br />[kg] <br />[kg] <br />[kg] <br />[kg] <br />[kg] <br />[MJ] <br />[MJ]</p> <p>1.02E-5 <br />1.87E-1 <br />2.26E-3 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0</p> <p>3.31E-7 <br />9.92E-5 <br />9.52E-7 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0</p> <p>8.35E-9 <br />1.42E-3 <br />1.78E-6 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />1.83E-1 <br />4.25E-1</p> <p>-1.79E-7 <br />7.65E-4 <br />-5.38E-5 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0</p> <p>6. LCA: Interpretation <br />All impacts are associated with the production phase <br />(A1-A3). The most significant contribution to the <br />production phase impacts is the upstream production <br />of raw materials as main driver. Another substantial <br />contributor in the production phase, in the category of <br />Abiotic Depletion Potential Elements (ADPE), is the <br />steel sheet used as packaging material. Emissions <br />associated with the manufacturing of products also <br />have some influence on Photochemical Ozone <br />Creation Potential (POCP) in the production phase. <br />In all EPDs, CO2 is the most important contributor to <br />Global Warming Potential (GWP). For the Acidification <br />Potential (AP), NOx and SO2 contribute to the largest <br />share. In some cases HCl in water also impacts AP <br />due to the use of TiO2. <br />7</p> <p>The majority of life cycle energy consumption takes <br />place during the production phase (A1-A3). Significant <br />contributions to Primary Energy Demand – Nonrenewable (PENRT) come from the energy resources <br />used in the production of raw materials. The largest <br />contributor to Primary Energy Demand – Renewable <br />(PERT) impacts comes from the consumption of <br />renewable energy resources required for the <br />generation and supply of electricity. It should be noted <br />that Primary Energy Demand – Renewable (PERT) <br />generally represents a small percentage of the <br />production phase primary energy demand with the bulk <br />of the demand coming from non-renewable energy <br />resources.</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>Transportation to the construction site (A4) and the <br />installation process (A5) contribute to a negligible <br />extent to all impacts. Scrap burdens and energy credit</p> <p>reported in module D are not important (contribution <br /><2.5% for most results).</p> <p>7. Requisite evidence <br />VOC <br />Special tests and evidence have not been carried out <br />or provided within the framework of drawing up this <br />Model EPD. Some member states require special <br />documentation on VOC emissions into indoor air for <br />specific areas of application. This documentation, as <br />well as documentation for voluntary VOC labelling, has <br />to be provided separately and is specific for product in <br />question. <br />Evidence pertaining to VOC emissions shall show <br />either an attestation of compliance with, <br />or a documentation of test data that are required <br />in, <br />any of the existing regulations or in any of the existing <br />voluntary labeling programs for low-emitting products, <br />as far as these <br />(1) include limits for the parameters TVOC, TSVOC, <br />carcinogens, formaldehyde, acetaldehyde, LCI limits <br />for individual substances (including but not limited to <br />the European list of harmonized LCIs), and the R <br />value; <br />(2) base their test methods on CEN/TS 16516 (or EN <br />16516, after the on-going revision of CEN/TS 16516); <br />(3) perform testing and apply the limits after 28 days <br />storage in a ventilated test chamber, under the <br />conditions specified in CEN/TS 16516; some <br />regulations and programs also have limits after 3 days, <br />on top of the 28 days limits;</p> <p>8</p> <p>(4) express the test results as air concentrations in <br />the European Reference Room, as specified in <br />CEN/TS 16516. <br />Examples of such regulations are the Belgian Royal <br />Decree C-2014/24239, or the German /AgBB/. <br />Examples of such voluntary labeling programs are <br />/EMICODE/, Blue Angel or Indoor Air Comfort. <br />Relevant test results shall be produced either by an <br />ISO 17025 accredited commercial test lab, or by a <br />qualified internal test lab of the manufacturer. <br />Examples for the applied limits after 28 days storage in <br />a ventilated test chamber are: <br />TVOC: 1000 µg/m³ <br />TSVOC: 100 µg/m³ <br />Each carcinogen: 1 µg/m³ <br />Formaldehyde: 100 µg/m³ <br />LCI: different per substance involved <br />R value: 1 (meaning that, in total, 100% of the <br />combined LCI values must not be exceeded). <br />Informative Annexes (2 tables): <br />The table shown below is an overview of the most <br />relevant regulations and specifications as of April <br />2015, as regards requirements after 3 days storage in <br />a ventilated test chamber.</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>The table above provides an overview of the most relevant regulations and specifications as of April 2015, as <br />regards requirements after 28 days storage in a ventilated test chamber. Some details may be missing in the <br />table due to lack of space. Values given represent maximum values/limits.</p> <p>8. References <br />PCR 2013, Part A <br />Institut Bauen und Umwelt e.V., Berlin (pub.): Product <br />Category Rules for Construction Products from the <br />range of Environmental Product Declarations of Institut <br />Bauen und Umwelt (IBU), Part A: Calculation Rules for <br />the Life Cycle Assessment and Requirements on the <br />Background Report; 2013-04 <br />www.bau-umwelt.de <br />PCR 2012, Part B <br />Product Category Rules for Building Products, Part B: <br />Requirements on the EPD for reactive resin products, <br />2012-07 <br />www.bau-umwelt.de <br />2000/532/EC</p> <p>9</p> <p>Commission decision dated 3 May 2000 replacing <br />decision 94/3/EC on a waste directory in accordance <br />with Article 1 a) of Council Directive 75/442/EEC on <br />waste and Council decision 94/904/EC on a directory <br />of hazardous waste in terms of Article 1, paragraph 4 <br />of Directive 91/689/EEC on hazardous waste <br />CPR <br />Regulation (EU) No 305/2011 of the European <br />Parliament and of the Council of 9 March 2011 laying <br />down harmonised conditions for the marketing of <br />construction products and repealing Council Directive <br />89/106/EEC <br />ISO 7619-1:2012-02 <br />Rubber, vulcanized or thermoplastic - Determination of</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>indentation hardness - Part 1: Durometer method <br />(Shore hardness) <br />ISO 7619-2:2012-02 <br />Rubber, vulcanized or thermoplastic - Determination of <br />indentation hardness - Part 2: IRHD pocket meter <br />method <br />EN 923 <br />Adhesives -Terms and definitions <br />EN 14293:2006-10 <br />Adhesives – Adhesives for bonding parquet to a subfloor – Test methods and minimum requirements <br />EN 14259:2004-07 <br />Adhesives for floor coverings – Requirements on <br />mechanical and electric performance <br />EN 1504-2:2005-01 <br />Products and systems for the protection and repair of <br />concrete structures – Definitions, requirements, quality <br />control and evaluation of conformity – Part 2: Surface <br />protection systems for concrete <br />EN 1504-5:2005-03 <br />Products and systems for the protection and repair of <br />concrete structures – Definitions, requirements, quality <br />control and evaluation of conformity – Part 5: Injecting <br />concrete components <br />EN 1062-6:2002-10 <br />Paints and varnishes – Coating materials and coating <br />systems for exterior masonry and concrete – Part 6: <br />Determination of carbon dioxide permeability <br />EN ISO 7783:2012-02 <br />Paints and varnishes – Determination of water-vapour <br />transmission properties – Cup method <br />EN 1062-3:2008-04 <br />Paints and varnishes – Coating materials and coating <br />systems for exterior substrates and concrete – Part 3: <br />Determining water permeability <br />EN 1542-2:1999-07 <br />Products and systems for the protection and repair of <br />concrete structures – Test methods – Determining the <br />adhesive strength in a pull-off test <br />EN 1771-2:2004-11 <br />Products and systems for the protection and repair of <br />concrete structures – Test methods – Determining the <br />injectability and splitting tensile strength <br />EN ISO 3219:1994-10 <br />Plastics – Polymers/Resins in liquid state or as <br />emulsions or dispersions – Determination of viscosity <br />using a rotational viscometer with defined shear rate <br />EN ISO 9514:2005-07 <br />Paints and varnishes – Determination of the pot life of <br />multi-component coating systems – Preparation and <br />conditioning of samples and guidelines for testing <br />EN 13813:2003-01 <br />Screed material and floor screeds – Screed materials – <br />Properties and requirements</p> <p>10</p> <p>EN 13892-8:2003-02 <br />Test procedures for masonry – Part 8: Determining <br />tensile strength <br />EN 13501-1:2010-01 <br />Classification of building products and methods by fire <br />performance – Part 1: Classification with the results of <br />tests on fire performance by building products <br />EN 12004:2012-09 <br />Adhesives for tiles – Requirements, evaluation of <br />conformity, classification and designation <br />EN 12003:2009-01 <br />Adhesives for tiles – Determining the shear strengths <br />of reactive resin adhesives <br />EN 1346:2007-11 <br />Adhesives for tiles – Determining the open time; EN <br />1346:2007 <br />ETAG 022:2007-07 <br />Guidance for European Technical Approval of <br />watertight Covering Kits for Wet Room floors and or <br />walls, Part 1: Liquid-applied coverings with or without <br />wearing surface <br />ETAG 005:2004-03 <br />Guideline for European Technical Approval of liquidapplied roof waterproofing kits, Part 1: General <br />ETAG 033:2010-09 <br />Guideline for European Technical Approval of liquidapplied coverings for concrete bridges <br />EN ISO 2811-1:2011-06 <br />Paints and varnishes – Determination of density - Part <br />1: Pycnometer method <br />EN ISO 1522:2007-04 <br />Paints and varnishes – Pendulum damping test <br />CEN/TS 14472 -1 to 4:2003-10 <br />Resilient, textile and laminate floor coverings – Design, <br />preparation and installation – Part 1: General; Part 2: <br />Textile floor coverings; Part 3: Laminate floor <br />coverings; Part 4: Resilient floor coverings <br />CEN/TS 15717:2008-07 <br />Parquet flooring – General guideline for installation <br />EN ISO 9001:2008-12 <br />Quality management systems – Requirements <br />REACH <br />Directive (EG) No. 1907/2006 of the European <br />Parliament and of the Council dated 18 December <br />2006 on the registration, evaluation, approval and <br />restriction of chemical substances (REACH), for <br />establishing a European Agency for chemical <br />substances, for amending Directive 1999/45/EC and <br />for annulment of Directive (EEC) No. 793/93 of the <br />Council, Directive (EC) No. 1488/94 of the <br />Commission, Guideline 76/769/EEC of the Council and <br />Guidelines 91/155/EEC, 93/67/EEC, 93/105/EC and <br />2000/21/EC of the Commission. <br />ISO 16000-3:2002-08 <br />Indoor air – Part 3: Determination of formaldehyde and <br />other carbonyl compounds by sampling using a pump</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>ISO 16000-6:2004-12 <br />Indoor air – Part 6: Determination of volatile organic <br />compounds indoors and in test chambers by sampling <br />on TENAX TA®, thermal desorption and gas <br />chromatography using MS or FID <br />EN ISO 16000-9:2008-04 <br />Indoor air – Part 9: Determination of the emission of <br />volatile organic compounds from building products and <br />furnishings – Emission test chamber method <br />EN ISO 16000-11:2006-06 <br />Indoor air – Part 11: Determination of the emission of <br />volatile organic compounds from building products and <br />furnishings – Sampling, storage of samples and <br />preparation of test specimens <br />AgBB <br />Committee for Health-related Evaluation of Building <br />Products: health-related evaluation of emissions of <br />volatile organic compounds (VOC and SVOC) from <br />building products; status: June 2012 <br />www.umweltbundesamt.de/produkte/bauprodukte/agb <br />b.htm <br />EMICODE <br />GEV – Gemeinschaft Emissionskontrollierte <br />Verlegewerkstoffe, Klebstoffe und Bauprodukte e. V. <br />(pub.).www.emicode.de</p> <p>analysis. LBP, University of Stuttgart and thinkstep AG, <br />2014 <br />GaBi 6 2014b <br />GaBi 6: Documentation of GaBi 6 data sets from the <br />data base for comprehensive analysis LBP, University <br />of Stuttgart and thinkstep AG, 2014 <br />http://documentation.gabi-software <br />Institut Bauen und Umwelt <br />Institut Bauen und Umwelt e.V., Berlin(pub.): <br />Generation of Environmental Product Declarations <br />(EPDs); <br />General principles <br />for the EPD range of Institut Bauen und Umwelt e.V. <br />(IBU), 2013/04 <br />www.bau-umwelt.de</p> <p>ISO 14025 <br />DIN EN ISO 14025:2011-10: Environmental labels and <br />declarations — Type III environmental declarations — <br />Principles and procedures <br />EN 15804 <br />EN 15804:2012-04+A1 2013: Sustainability of <br />construction works — Environmental Product <br />Declarations — Core rules for the product category of <br />construction products</p> <p>GaBi 6 2014 <br />GaBi 6: Software and database for comprehensive</p> <p>11</p> <p>Environmental Product Declaration FEICA - Association of the European Adhesive and Sealant Industry – Reactive <br />resins based on polyurethane or SMP, filled or aqueous, solvent-free</p> <p>Publisher <br />Institut Bauen und Umwelt e.V. <br />Panoramastr. 1 <br />10178 Berlin <br />Germany</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+49 (0)30 3087748- 0 <br />+49 (0)30 3087748- 29 <br />info@bau-umwelt.com <br />www.bau-umwelt.com</p> <p>Programme holder <br />Institut Bauen und Umwelt e.V. <br />Panoramastr 1 <br />10178 Berlin <br />Germany</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+49 (0)30 - 3087748- 0 <br />+49 (0)30 – 3087748 - 29 <br />info@bau-umwelt.com <br />www.bau-umwelt.com</p> <p>Author of the Life Cycle Assessment <br />thinkstep AG <br />Hauptstrasse 111 - 113 <br />70771 Leinfelden-Echterdingen <br />Germany</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+49 (0)711 341817 0 <br />+49 (0)711 341817 25 <br />info@thinkstep.com <br />www.thinkstep.com</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+32 (0)267 673 20 <br />+32 (0)267 673 99 <br />info@feica.eu <br />www.feica.eu</p> <p>Owner of the Declaration <br />FEICA - Association of the European <br />Adhesive and Sealant Industry <br />Avenue E. van Nieuwenhuyse 4 <br />B-1160 Brussels <br />Belgium</p>
