FEICA-EPD_Modified mineral mortars, group 3.pdf
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<h1>FEICA-EPD_Modified mineral mortars, group 3.pdf</h1> <p>ENVIRONMENTAL PRODUCT DECLARATION <br />as per ISO 14025 and EN 15804 <br />Owner of the Declaration</p> <p>FEICA - Association of the European Adhesive and Sealant Industry</p> <p>Programme holder</p> <p>Institut Bauen und Umwelt e.V. (IBU)</p> <p>Publisher</p> <p>Institut Bauen und Umwelt e.V. (IBU)</p> <p>Declaration number</p> <p>EPD-FEI-20160043-IBG1-EN</p> <p>ECO EPD Ref. No.</p> <p>ECO-00000374</p> <p>Issue date</p> <p>23.05.2016</p> <p>Valid to</p> <p>22.05.2021</p> <p>Modified mineral mortars, group 3</p> <p>FEICA - Association of the European <br />Adhesive and Sealant Industry</p> <p>www.bau-umwelt.com / https://epd-online.com</p> <p>Umwelt Produktdeklaration Name des Herstellers – Name des Produkts</p> <p>1. General Information <br />FEICA - Association of the European <br />Adhesive and Sealant Industry</p> <p>Modified mineral mortars, group 3</p> <p>Programme holder <br />IBU - Institut Bauen und Umwelt e.V. <br />Panoramastr. 1 <br />10178 Berlin <br />Germany</p> <p>Owner of the Declaration <br />FEICA - Association of the European Adhesive and <br />Sealant Industry <br />Avenue E. van Nieuwenhuyse 4 <br />1160 Brussels <br />Belgium</p> <p>Declaration number <br />EPD-FEI-20160043-IBG1-EN</p> <p>Declared product / Declared unit <br />1 kg of modified mineral mortar with a density 800 1,700 kg/m³</p> <p>This Declaration is based on the Product <br />Category Rules: <br />Mineral factory-made mortar, 07.2014 <br />(PCR tested and approved by the SVR)</p> <p>Scope:</p> <p>Issue date <br />23.05.2016 <br />Valid to <br />22.05.2021</p> <p>This validated Declaration entitles the holder to bear <br />the symbol of the Institut Bauen und Umwelt e.V. It <br />exclusively applies for products produced in Europe <br />and for a period of five years from the date of issue. <br />This EPD may be used by FEICA members and their <br />members provided it has been proven that the <br />respective product can be represented by this EPD. <br />For this purpose a guideline is available at the FEICA <br />secretariat. The members of FEICA are listed on its <br />website.The owner of the declaration shall be liable for <br />the underlying information and evidence; the IBU shall <br />not be liable with respect to manufacturer information, <br />life cycle assessment data and evidences. <br />Verification</p> <p>The CEN Norm /EN 15804/ serves as the core PCR <br />Independent verification of the declaration <br />according to /ISO 14025/ <br />internally <br />x externally</p> <p>Prof. Dr.-Ing. Horst J. Bossenmayer <br />(President of Institut Bauen und Umwelt e.V.)</p> <p>Mr Olivier Muller <br />(Independent verifier appointed by SVR)</p> <p>Dr. Burkhart Lehmann <br />(Managing Director IBU)</p> <p>2. Product <br />2.1 <br />Product description <br />Modified mineral mortars are combinations of one or <br />more inorganic binder, aggregates, water and if <br />necessary additives. They comply with manifold, often <br />specific, tasks in the construction, furnishing and <br />refurbishment of buildings. <br />The product displaying the highest environmental <br />impacts was used as a representative product for <br />calculating the Life Cycle Assessment results (worst <br />case-approach). <br />2.2 <br />Application <br />Modified mineral mortars are used for the following <br />applications: <br />Module 1: Modified mineral mortars as repair mortar <br />for the protection and repair of concrete structures <br />1.1 Products for structural and non-structural repair <br />which are used to restore the original condition of <br />concrete structures and/or to replace defective <br />concrete <br />1.2 Products for reinforcement corrosion protection <br />Module 2: Adhesives based on modified mineral <br />mortars <br />2</p> <p>2.1 Products for bonding ceramic tiles as well as <br />natural stone for internal and external installations on <br />walls, floors and ceilings <br />2.2 Products for bonding thermal insulation composite <br />panels <br />Module 3: Modified mineral mortars as joint fillers <br />Products for joint filling of wall and floor coverings <br />made of ceramic tiles as well as natural stone for <br />indoor and outdoor applications <br />Module 4: Modified mineral mortars as cementitious <br />screed, floor levelling compounds, filler, flowing screed <br />Products for manufacturing bonded screed, screeds on <br />separating or insulating layers, for levelling and <br />repairing usual building substrates such as rough, <br />uneven concrete floors, cement, anhydrite and mastic <br />asphalt screed, heated screed and ceramic coverings <br />for indoor and outdoor applications <br />Module 5: Modified mineral mortars as levelling <br />compounds for walls and ceilings <br />Products for levelling and repairing rough, uneven <br />walls, for repairing grit spots, closing blowholes and <br />modelling broken corners and edges <br />Module 6: Modified mineral mortar as grouts</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>Products for grouting on holes, recesses, concrete <br />precast columns, foundations and for anchoring <br />machine components indoors and outdoors <br />Module 7: Modified mineral mortars for waterproofing <br />slurries <br />Products for providing cement-based waterproofing <br />surfaces in structural and civil engineering. For use in <br />new and old buildings as well as beneath tiles (mineral <br />or flexible waterproofing slurries) <br />Module 8: Modified mineral mortars as repair mortar <br />Products for carrying out repairs (e.g. for repairing <br />minor voids and holes) on horizontal and vertical areas <br />2.3 <br />Technical Data <br />Construction products with Declaration of Performance <br />in accordance with /CPR/ <br />Module 1: Modified mineral mortars as repair mortar <br />for the protection and repair of concrete structures <br />The minimum requirements according to /EN 1504/ <br />apply. These are: <br />1.1 <br />Products for structural and non-structural repair Requirements on performance characteristics for all <br />intended uses in accordance with /EN 1504-3/, Table <br />1: <br />Compressive strength (/EN 12190/) <br />Chloride ion content (/EN 1015-17/) <br />Adhesive strength by pull off test (/EN 1542/) <br />Restrained shrinkage/expansion (/EN 12617-4/) <br />1.2 Reinforcement corrosion protection products – <br />Requirements on all intended uses in accordance with <br />/EN 1504-7/, Table 1: <br />Corrosion protection (/EN 15183/) <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance <br />Module 2: Adhesives based on modified mineral <br />mortar <br />2.1 The minimum requirements in accordance with /EN <br />12004/ apply. These are: <br />Tensile adhesion strength after dry storage (/EN <br />1348/) <br />Tensile adhesion strength after water immersion <br />(/EN 1348/) <br />Tensile adhesion strength after heat ageing (/EN <br />1348/ <br />Tensile adhesion strength after freeze/thaw <br />cycles (/EN 1348/) <br />Open time: Tensile strength (/EN 1346/) <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance <br />2.2 Performance characteristics in accordance with the <br />manufacturer's technical documentation / declaration <br />of performance; /ETAG 004/ apply. <br />Module 3: Modified mineral mortars as joint fillers <br />The minimum requirements of /EN 13888/ must be <br />maintained. <br />Module 4: Modified mineral mortars as cementitious <br />screed, floor levelling compounds, filler, flowing <br />screed: <br />The minimum requirements of /EN 13813/ must be <br />maintained. These are: <br />Reaction to fire (/EN 13501-1/) <br />Release of corrosive substances <br />Compressive strength (/EN 13892-2/) <br />Flexural strength (/EN 13892-2/) <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance</p> <p>3</p> <p>Module 5: Modified mineral mortars as levelling <br />compounds for walls and ceilings <br />Module 5.1: The minimum requirements of /EN 998-1/ <br />apply. These are: <br />Reaction to fire (/EN 13501-1/) <br />Compressive strength <br />Dry bulk density <br />Capillary water absorption <br />Water vapour permeability <br />Other performance characteristics in accordance with <br />the manufacturer's technical documentation / <br />declaration of performance <br />Module 5.2: The minimum requirements of /EN 13279/ <br />apply. <br />Performance characteristics in accordance with the <br />manufacturer's technical documentation / declaration <br />of performance <br />Module 6: Modified mineral mortars as grouts <br />Module 7: Modified mineral mortar for waterproofing <br />slurries <br />The minimum requirements in accordance with /EN <br />14891/ apply. <br />Module 8: Modified mineral mortars as repair mortar <br />Performance characteristics in accordance with the <br />manufacturer's technical documentation / declaration <br />of performance <br />2.4 <br />Placing on the market / Application rules <br />For the placing on the market in the EU/EFTA (with the <br />exception of Switzerland) products falling under the <br />Regulation (EU) No 305/2011 need a Declaration of <br />Performance taking into consideration either the <br />relevant harmonised European standard as cited in <br />chapter 2.3 or the European Technical Assessment <br />and the CE-marking. <br />For the application and use of the products the <br />respective national provisions apply. <br />2.5 <br />Delivery status <br />Modified mineral mortars are generally manufactured <br />and supplied as factory-made dry mortars. Factorymade dry mortar is a finished mixture of base materials <br />which merely requires the addition of water on the <br />building site. The products can be supplied in 1-5 kg <br />bags, 15-25 kg sacks, Big Bags (1 t), minitainers (1.2 t) <br />or as silo goods (5-15 t). <br />Paper sacks with polyethylene lining were modelled as <br />packaging (worst-case approach). <br />2.6 <br />Base materials / Ancillary materials <br />On average, the products covered by this EPD contain <br />the following ranges of base materials and auxiliaries <br />referred to: <br />Cement: ~ 10 - 85% <br />Filler materials: ~ 10 - 60% <br />Plaster: ~ 0 - 1% <br />Additives: ~ 0 - 5% <br />Dispersion powder: ~ 0 - 30% <br />These ranges are average values and the composition <br />of products complying with the EPD can deviate from <br />these concentration levels in individual cases. More <br />detailed information is available in the respective <br />manufacturer's documentation (e.g. product data <br />sheets). <br />In individual cases, it is possible that substances on <br />the list of materials of particularly high concern for <br />inclusion in Annex XIV of the /REACH/ regulation are <br />contained in concentrations exceeding 0.1%. If this is <br />the case, this information can be found on the <br />respective safety data sheet. Mortar for special</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>applications can also contain fungicides, whereby the <br />functional group of fungicides is dependent on the <br />chemical specification. <br />2.7 <br />Manufacture <br />The raw materials are stored in silos, big bags or sacks <br />in the manufacturing plant and fed gravimetrically in <br />accordance with the respective formula and mixed <br />intensively. The mix is then packaged. <br />Quality and environmental standards in accordance <br />with /ISO 9001:2008-12/ and the provisions outlined in <br />the relevant regulations such as the Industrial Safety <br />Regulation and Federal Pollution Control Act are <br />adhered to. <br />2.8</p> <p>Environment and health during <br />manufacturing <br />The state-of-the-art involves maximum recirculation of <br />dry waste into production. Wherever dust is incurred <br />during production in the plant, it is directed to a filter <br />system taking consideration of the limit values <br />applicable for the workplace and using the <br />corresponding extraction plants. Sack discharge <br />stations connected to the extraction plant offer <br />employees additional protection from dust. Most of the <br />dust collected in the filter system and any residue <br />incurred during production is returned to the <br />manufacturing process. <br />Powder residues: Residual product is returned to the <br />production process wherever possible. <br />Air: Process air is dedusted autonomously, whereby <br />the values are far below legal requirements. <br />Water: The production process does not involve water. <br />Very low volumes of water are required for laboratory <br />tests and for sanitary facilities. <br />Noise: Noise level measurements have indicated that <br />all values established within the production facility fall <br />below the hearing protection limit of 85dB(A). <br />Waste: The main types of waste are powder waste, <br />paper (paper bags) and foil. Low volumes of metal <br />scrap (metal containers), waste oil (maintenance), <br />wood (pallets) and commercial waste are incurred. All <br />waste is separated, stored and redirected to the <br />recycling circuit or disposed of. <br />2.9 <br />Product processing/Installation <br />Modified mineral mortars can be processed both <br />automatically and manually. The mortars are either <br />automatically removed from a silo using a dry conveyor <br />or manually taken from the container, mixed with water <br />and installed. <br />The professional liability association's rules apply as <br />well as the respective safety data sheets pertaining to <br />the construction products. <br />On account of the various hydrate levels of cement, <br />lime and calcium sulphate binding agents in the <br />mineral mortar, the fresh mortar mixed with water is <br />usually strongly alkaline. In the case of more extensive <br />contact, this alkaline state can cause serious damage <br />to eyes and skin. Therefore, any contact with eyes or <br />skin must be avoided by taking personal protective <br />measures and the information outlined on the safety <br />data sheet must be observed. <br />Uncontrolled dust emissions should be avoided. <br />Modified mineral mortars may not be discharged into <br />the sewage system, surface water or groundwater. <br />Waste incurred on the building site (packaging, pallets, <br />residual mortar) must be collected separately. Suitable <br />waste disposal companies dispose of packaging <br />materials and mortar sacks and return them to the <br />recycling circuit. Dry mortar residue is taken back by <br />4</p> <p>the manufacturing plants and used as a raw <br />material.No dry mortar residue in mortar sacks is <br />incurred. Hard mortar residue can be recycled or <br />disposed of as building site rubble. <br />2.10 Packaging <br />A detailed description of packaging is provided in <br />section 2.5. Empty, trickle-free paper containers and <br />clean PE foils can be recycled. <br />2.11 Condition of use <br />Modified mineral mortar does not rot and is resistant to <br />ageing when used in accordance with the designated <br />purpose of the respective products. <br />It is a durable product which, when used as adhesive, <br />screed, waterproofing material or repair product, <br />makes an essential contribution towards improving <br />building function and value. <br />2.12 Environment and health during use <br />Owing to the stable crystalline bond and firm structure <br />achieved after curing, emissions are extremely low and <br />harmless to health when used in accordance with the <br />designated purpose of the respective products. <br />No risks are known for water, air and soil if the <br />products are used as designated. <br />Natural ionising radiation from mineral mortar is <br />extremely low and negligible in terms of health <br />hazards. <br />Options for applications in indoor areas with <br />permanent stays by people: <br />Evidence of the emission performance of construction <br />products in contact with indoor air and depending on <br />the designated use must be submitted for applications <br />in indoor areas with permanent stays by people, e.g. in <br />accordance with the /AgBB/ test scheme or the /GEV/ <br />(Gemeinschaft Emissionskontrollierte <br />Verlegewerkstoffe, Klebstoffe und Bauprodukte e.V., <br />Düsseldorf) /EMICODE/® marking system typically <br />applied in Germany. <br />2.13 Reference service life <br />Modified mineral mortars decisively improve the <br />usability of building structures and significantly extend <br />their original service lives. <br />The anticipated reference service life depends on the <br />specific installation situation and the exposure <br />associated with the product. It can be influenced by <br />weathering as well as mechanical or chemical loads. <br />2.14</p> <p>Extraordinary effects</p> <p>Fire <br />In accordance with Commission Decision 94/611EC, <br />modified mineral binding agents comprising finelydistributed organic components must always be <br />classified in reaction-to-fire class A1 "No contribution <br />to fire" in accordance with /EN 13501-1/. <br />Where higher percentages of organic components are <br />involved, it can also be assumed that at least the <br />requirements of /EN 13501-1/ are maintained for fire <br />class E and Efl. <br />Water <br />No relevant volumes of water-soluble substances <br />hazardous to water are washed out when exposed to <br />water (e.g. flooding). Cement-based mortar is stable in <br />terms of structure and is not subject to any changes in <br />form when exposed to water and drying.</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>Mechanical destruction <br />The mechanical destruction of modified mineral <br />mortars does not lead to any decomposition products <br />which are harmful for the environment or health. Dust <br />incurred during de-construction should be avoided by <br />taking the appropriate measures (e.g. humidification). <br />2.15 Re-use phase <br />Components manufactured using modified mineral <br />mortars can usually be easily demolished. When <br />removing a building, the materials do not need to be <br />treated as special waste; care should, however, be <br />taken to ensure unmixed residual materials wherever <br />possible. Mineral mortars can usually be redirected to <br />normal building material recycling circuits. Re-use is <br />generally in the form of recycled aggregate in building <br />construction and civil engineering. <br />No practical experience is currently available for reusing components comprising modified mineral mortar <br />after decommissioning.</p> <p>2.16 Disposal <br />The portion of a modified mineral mortar-based <br />product applied at an other construction product is <br />rather low. These low amounts do not play a role <br />when the construction product is disposed. They do <br />not interfere with the disposal/recycling of other <br />components / building materials. <br />The following European Waste Codes waste (EWC) <br />codes can apply: <br />Mineral mortar: /EWC 2000/532/EC 170101/ and <br />/EWC 2000/532/EC 101314/ <br />Mineral filler and levelling compound: /EWC <br />2000/532/EC 170107/ <br />Calcium sulphate-based filler and levelling compound: <br />/EWC 2000/532/EC 170802/ <br />2.17 Further information <br />More information is available in the manufacturer's <br />product or safety data sheets and is available on the <br />manufacturer's Web sites or on request. Valuable <br />technical information is also available on the <br />associations' Web sites.</p> <p>3. LCA: Calculation rules <br />3.1 <br />Declared Unit <br />This EPD refers to the declared unit of 1 kg modified <br />mineral mortar with a density of 800 - 1,700 kg/m³. <br />The results of the Life Cycle Assessment provided in <br />this declaration have been calculated from the product <br />with the highest environmental impact (worst-case <br />scenario). <br />With the information about the consumption per <br />surface area the results can be calculated into a <br />declared unit of kg/m³. <br />Declared unit <br />Name</p> <p>Declared unit <br />Conversion factor to 1 kg</p> <p>Value</p> <p>Unit</p> <p>1 <br />1</p> <p>kg <br />-</p> <p>3.2 <br />System boundary <br />Modules A1-A3, A4, A5 and D are taken into <br />consideration in the LCA: <br /> <br />A1 Production of preliminary products <br /> <br />A2 Transport to plant <br /> <br />A3 Production incl. provision of energy, <br />production of packaging as well as auxiliaries <br />and consumables, waste treatment) <br /> <br />A4 Transport to site <br /> <br />A5 Installation (disposal of packaging & <br />installation losses and emissions during <br />installation) <br /> <br />D Credits from incineration of packaging <br />materials <br />The declaration is therefore from "cradle to gate - with <br />options". <br />3.3 <br />Estimates and assumptions <br />Where no specific /GaBi/ processes were available, <br />the individual recipe ingredients of formulation were <br />estimated on the basis of information provided by the <br />manufacturer or literary sources.</p> <p>5</p> <p>3.4 <br />Cut-off criteria <br />All raw materials submitted for the formulations and <br />production data were taken into consideration. The <br />manufacture of machinery, plants and other <br />infrastructure required for production of the products <br />under review was not taken into consideration in the <br />LCA. Transport of packaging materials is also <br />excluded. <br />3.5 <br />Background data <br />Data from the /GaBi/ ts database was used as <br />background data. Where no background data was <br />available, it was complemented by manufacturer <br />information and literary research. <br />3.6 <br />Data quality <br />Representative products were applied for this EPD and <br />the product in a group displaying the highest <br />environmental impact was selected for calculating the <br />LCA results. The datasets are less than 5 years old. <br />Production data and packaging are based on details <br />provided by the manufacturer. The formulation used for <br />evaluation refers to a specific product. <br />3.7 <br />Period under review <br />Representative formulations were accepted by FEICA <br />Ltd and collected in 2011. <br />3.8 <br />Allocation <br />No allocations were applied for production. A multiinput <br />allocation with a credit for electricity and thermal <br />energy was used for incineration of packaging <br />materials. The credits achieved through packaging <br />disposal are declared in Module D. <br />3.9 <br />Comparability <br />Basically, a comparison or an evaluation of EPD data <br />is only possible if all the data sets to be compared <br />were created according to /EN 15804/ and the building <br />context, respectively the product-specific <br />characteristics of performance, are taken into account. <br />In this case, 1 kg modified mineral mortar was selected <br />as the declared unit. Depending on the application, a <br />corresponding conversion factor such as the specific <br />use per surface area must be taken into consideration.</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>4. LCA: Scenarios and additional technical information <br />The following technical information is a basis for the <br />declared modules or can be used for developing <br />specific scenarios in the context of a building <br />assessment if modules are not declared (MND). <br />Transport to the building site (A4) <br />Name</p> <p>Litres of fuel <br />Transport distance <br />Capacity utilisation (including empty <br />runs) <br />Gross density of products transported <br />Capacity utilisation volume factor</p> <p>Value</p> <p>Unit</p> <p>0.0016 l/100km <br />1000 <br />km <br />85</p> <p>%</p> <p>800 1700 <br />1</p> <p>kg/m3 <br />-</p> <p>Installation into the building (A5) <br />Name</p> <p>Water consumption <br />Material loss</p> <p>6</p> <p>Value</p> <p>Unit</p> <p>0.0003 <br />0.013</p> <p>m3 <br />kg</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>5. LCA: Results <br />DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)</p> <p>Manufacturing</p> <p>Transport from the <br />gate to the site</p> <p>Assembly</p> <p>Use</p> <p>Maintenance</p> <p>Repair</p> <p>Replacement</p> <p>Refurbishment</p> <p>Operational energy <br />use</p> <p>Operational water <br />use</p> <p>De-construction <br />demolition</p> <p>Transport</p> <p>Waste processing</p> <p>Disposal</p> <p>ReuseRecoveryRecyclingpotential</p> <p>END OF LIFE STAGE</p> <p>Transport</p> <p>USE STAGE</p> <p>BENEFITS AND <br />LOADS <br />BEYOND THE <br />SYSTEM <br />BOUNDARIES</p> <p>Raw material <br />supply</p> <p>PRODUCT STAGE</p> <p>CONSTRUCTI <br />ON PROCESS <br />STAGE</p> <p>A1</p> <p>A2</p> <p>A3</p> <p>A4</p> <p>A5</p> <p>B1</p> <p>B2</p> <p>B3</p> <p>B4</p> <p>B5</p> <p>B6</p> <p>B7</p> <p>C1</p> <p>C2</p> <p>C3</p> <p>C4</p> <p>D</p> <p>X</p> <p>X</p> <p>X</p> <p>X</p> <p>X</p> <p>MND MND MND MND MND MND MND MND MND MND MND</p> <p>X</p> <p>RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 kg modified mineral mortar, group 3 <br />Parameter</p> <p>Unit</p> <p>Global warming potential <br />[kg CO2-Eq.] <br />Depletion potential of the stratospheric ozone layer <br />[kg CFC11-Eq.] <br />Acidification potential of land and water <br />[kg SO2-Eq.] <br />Eutrophication potential <br />[kg (PO4)3--Eq.] <br />Formation potential of tropospheric ozone photochemical oxidants [kg ethene-Eq.] <br />Abiotic depletion potential for non-fossil resources <br />[kg Sb-Eq.] <br />Abiotic depletion potential for fossil resources <br />[MJ]</p> <p>A1-A3</p> <p>A4</p> <p>A5</p> <p>D/3</p> <p>1.18E+0 <br />2.86E-8 <br />3.01E-3 <br />3.25E-4 <br />4.80E-4 <br />1.91E-6 <br />2.27E+1</p> <p>4.82E-3 <br />2.21E-14 <br />1.19E-5 <br />2.75E-6 <br />-3.33E-6 <br />3.21E-10 <br />6.64E-2</p> <p>9.97E-2 <br />3.60E-13 <br />1.24E-5 <br />2.44E-6 <br />1.13E-6 <br />1.09E-9 <br />2.20E-2</p> <p>-3.69E-2 <br />-1.21E-11 <br />-5.84E-5 <br />-5.91E-6 <br />-6.20E-6 <br />-6.27E-9 <br />-5.06E-1</p> <p>RESULTS OF THE LCA - RESOURCE USE: 1 kg modified mineral mortar, group 3 <br />Parameter</p> <p>Unit</p> <p>A1-A3</p> <p>A4</p> <p>A5</p> <p>D/3</p> <p>Renewable primary energy as energy carrier <br />Renewable primary energy resources as material utilization <br />Total use of renewable primary energy resources <br />Non-renewable primary energy as energy carrier <br />Non-renewable primary energy as material utilization <br />Total use of non-renewable primary energy resources <br />Use of secondary material <br />Use of renewable secondary fuels <br />Use of non-renewable secondary fuels <br />Use of net fresh water</p> <p>[MJ] <br />[MJ] <br />[MJ] <br />[MJ] <br />[MJ] <br />[MJ] <br />[kg] <br />[MJ] <br />[MJ] <br />[m³]</p> <p>2.10E+0 <br />0.00E+0 <br />2.10E+0 <br />2.10E+1 <br />3.60E+0 <br />2.46E+1 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />-</p> <p>3.77E-3 <br />6.66E-2 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />-</p> <p>3.16E-3 <br />2.56E-2 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />-</p> <p>-8.34E-2 <br />-6.19E-1 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />-</p> <p>RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: <br />1 kg modified mineral mortar, group 3 <br />Parameter</p> <p>Unit</p> <p>A1-A3</p> <p>A4</p> <p>A5</p> <p>D/3</p> <p>Hazardous waste disposed <br />Non-hazardous waste disposed <br />Radioactive waste disposed <br />Components for re-use <br />Materials for recycling <br />Materials for energy recovery <br />Exported electrical energy <br />Exported thermal energy</p> <p>[kg] <br />[kg] <br />[kg] <br />[kg] <br />[kg] <br />[kg] <br />[MJ] <br />[MJ]</p> <p>0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0</p> <p>0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0</p> <p>0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />1.29E-1 <br />2.99E-1</p> <p>0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0 <br />0.00E+0</p> <p>Not all of the used inventories for the calculation of the LCA support the methodological approach for the <br />declaration of water and waste indicators. The material amounts, displayed with these inventories, contribute <br />significantly to the production. The indicators Use of fresh water, Hazardous waste disposed, Non-hazardous <br />waste disposed and Radioactive waste disposed are therefore not declared (decision of IBU advisory board 201301-07).</p> <p>6. LCA: Interpretation <br />All impacts are associated with the production phase <br />(A1-A3). The most significant contribution to the <br />production phase impacts is the upstream production <br />of raw materials as main driver. The majority of life <br />cycle energy consumption takes place during the <br />production phase (A1-A3). Besides the cement also <br />the dispersion powder influences the results <br />significantly, although this is only used up to 5%. <br />Significant contributions to Primary Energy Demand – <br />Non-renewable (PENRT) derive from the energy <br />resources used in the production of raw materials. The <br />largest contributor to Primary Energy Demand – <br />Renewable (PERT) is the consumption of renewable <br />7</p> <p>energy resources required for the generation and <br />supply of electricity. During manufacturing (A1-A3) <br />some influence also arises due to the wooden pallets <br />and paper used as packaging that need solar energy <br />for photosynthesis. It should be noted that Primary <br />Energy Demand – Renewable (PERT) generally <br />represents a small percentage of the production phase <br />primary energy demand with the bulk of the demand <br />coming from non-renewable energy resources. <br />CO2 is the most important contributor to Global <br />Warming Potential (GWP). For the Acidification <br />Potential (AP), NOx and SO2 contribute to the largest <br />share.</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>Transportation to the construction site (A4) and the <br />installation process (A5) make a negligible contribution <br />to almost all impacts. The only exception is a relevant <br />influence of carbon dioxide emissions in module A5 to <br />Global Warming Potential (GWP) due to the <br />incineration of the packaging materials paper and <br />pallets. <br />In module A4, transport to construction site, values for <br />Photochemical Ozone Creation Potential (POCP) are <br />negative due to emission profile modelled for the <br />selected transportation process and of the <br />characterisation method used in CML 2001 for the <br />calculation of the POCP. Transportation processes are <br />responsible for the emission of NOx in the ground layer <br />atmosphere. NO in particular can have an ozone</p> <p>depleting effect that is reflected in CML 2001 by <br />assigning a negative characterisation factor to this <br />substance. However, although these negative values <br />may appear unusual, it should be considered that <br />POCP is only one of the analysed environmental <br />impact categories. All other potential impacts would <br />increase with greater transportation distances, showing <br />that transportation is a process leading to net <br />environmental burdens. Furthermore, even for POCP, <br />transportation processes needed for supply of <br />materials and product distribution only have limited <br />counterbalance effects on the overall LCA results. <br />Energy credit from incineration of packaging material <br />reported in module D show a negligible influence on <br />the overall results.</p> <p>7. Requisite evidence <br />VOC <br />Special tests and evidence have not been carried out <br />or provided within the framework of drawing up this <br />Model EPD. Some member states require special <br />documentation on VOC emissions into indoor air for <br />specific areas of application. This documentation, as <br />well as documentation for voluntary VOC labelling, has <br />to be provided separately and is specific for products in <br />question. <br />Evidence pertaining to VOC emissions shall show <br />either an attestation of compliance with, <br />or documentation of test data that are required in, <br />any of the existing regulations or in any of the existing <br />voluntary labelling programs for low-emitting products, <br />as far as these <br />(1) include limits for the parameters TVOC, TSVOC, <br />carcinogens, formaldehyde, acetaldehyde, LCI limits <br />for individual substances (including but not limited to <br />the European list of harmonized LCIs), and the R <br />value; <br />(2) base their test methods on /CEN/TS 16516/ (or <br />/EN 16516/, after the on-going revision of /CEN/TS <br />16516/); <br />(3) perform testing and apply the limits after 28 days <br />storage in a ventilated test chamber, under the</p> <p>conditions specified in /CEN/TS 16516/; some <br />regulations and programs also have limits after 3 days, <br />on top of the 28 days limits; <br />(4) express the test results as air concentrations in <br />the European Reference Room, as specified in <br />/CEN/TS 16516/. <br />Examples of such regulations are the Belgian /Royal <br />Decree C-2014/24239/, or the German /AgBB/. <br />Examples of such voluntary labelling programs are <br />/EMICODE/, /Blue Angel/ or /Indoor Air Comfort/. <br />Relevant test results shall be produced either by an <br />/ISO 17025/ accredited commercial test lab, or by a <br />qualified internal test lab of the manufacturer. <br />Examples for the applied limits after 28 days of storage <br />in a ventilated test chamber are: <br />TVOC: 1000 µg/m³ <br />TSVOC: 100 µg/m³ <br />Each carcinogen: 1 µg/m³ <br />Formaldehyde: 100 µg/m³ <br />LCI: different per substance involved <br />R value: 1 (meaning that, in total, 100% of the <br />combined LCI values must not be exceeded). <br />Informative Annexes (2 tables):</p> <p>Table 1 shows an overview of the most relevant regulations and specifications as of April 2015, as regards <br />requirements after 3 days of storage in a ventilated test chamber. <br />Table 2 provides an overview of the most relevant regulations and specifications as of April 2015, as regards <br />requirements after 28 days of storage in a ventilated test chamber. Some details may be missing in the table due <br />to lack of space. Values given represent maximum <br />values/limits.</p> <p>8</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>LeachingMeasurement of leaching performance <br />(eluate analysis) indicating the measurement <br />process.</p> <p>Leaching is only relevant for specific applications. In <br />this case, information can be provided by the <br />manufacturer.</p> <p>8. References <br />PCR 2013, Part A: 2013-04 <br />Institut Bauen und Umwelt e.V., Berlin (pub.): Product <br />Category Rules for construction products from the <br />range of Environmental Product Declarations from <br />Institut Bauen und Umwelt e.V. (IBU) Part A: <br />Calculation rules for the Life Cycle Assessment and <br />requirements on the Background Report <br />www.bau-umwelt.de <br />PCR 2011, Part B: 2011-06 <br />Product Category Rules for Construction Products, <br />Part B: Requirements on the EPD for mineral trade <br />mortar <br />www.bau-umwelt.de <br />2000/532/EC: Commission decision of 3 May 2000 <br />replacing decision 94/3/EC on a waste index as per <br />9</p> <p>Article 1 a) of Council Directive 75/442/EEC on waste <br />and Council decision 94/904/EC on an index of <br />hazardous waste according to Article 1, paragraph 4 of <br />Directive 91/689/EEC on hazardous waste <br />GaBi ts software <br />Software and database for comprehensive <br />analysis. LBP, University of Stuttgart and thinkstep AG, <br />2015 <br />GaBi ts documentation <br />Documentation of GaBi 6 data sets from the <br />database for comprehensive analysis LBP, University <br />of Stuttgart and thinkstep AG, 2015 <br />http://documentation.gabi-software <br />96/603/EC:</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>Commission decision of 4 October 1996 for specifying <br />a directory of products to be classified as category A <br />"No contribution to fire" in accordance with decision <br />94/611/EC on construction products for implementing <br />Article 20 of Directive 89/106/EEC <br />EN 1504-3:2006-03 <br />Products and systems for the protection and repair of <br />concrete structures – Definitions, requirements, quality <br />control and evaluation of conformity – Part 3: Structural <br />and non-structural repair <br />EN 1504-2:2015-03 <br />Products and systems for the protection and repair of <br />concrete structures – Definitions, requirements, quality <br />control and evaluation of conformity – Part 2: Surface <br />protection systems for concrete <br />EN 12190:1998-12 <br />Products and systems for the protection and repair of <br />concrete structures – Test methods – Determination of <br />compressive strength of repair mortar <br />EN 1015-17:2005-01 <br />Methods of test for mortar for masonry – Part 17: <br />Determination of water-soluble chloride content of <br />fresh mortars <br />EN 1542:1999-07 <br />Products and systems for the protection and repair of <br />concrete structures – Test methods – Measurement of <br />bond strength by pull-off <br />EN 12617-4:2002-08 <br />Products and systems for the protection and repair of <br />concrete structures – Test methods – Part 4: <br />Determination of shrinkage and expansion</p> <p>Screed material and floor screeds – Screed materials – <br />Properties and requirements <br />EN 13501-1:2010-01 <br />Fire classification of construction products and building <br />products – Part 1: Classification using data from <br />reaction to fire tests <br />EN 13892-2:2003-02 <br />Methods of test for screed materials – Part 2: <br />Determination of flexural and compressive strength <br />EN 13501-1:2010-01 <br />Fire classification of construction products building <br />elements – Part 1: Classification using data from <br />reaction to fire tests <br />EN 998-1:2015-11 <br />Specification for mortar for masonry – Part 1: <br />Rendering and plastering mortar <br />EN 13279-1:2008-11 <br />Gypsum binders and gypsum plasters – Part 1: <br />Definitions and requirements <br />EN 14891:2015-02 <br />Liquid-applied water impermeable products for use <br />beneath ceramic tiling bonded with adhesives – <br />Requirements, test methods, evaluation of conformity, <br />classification and designation <br />EWC 170101: 2000/532/EC <br />European Waste Catalogue / Ordinance on European <br />List of Wastes Concrete <br />EWC 101314: 2000/532/EC <br />European Waste Catalogue / Ordinance on European <br />List of Wastes Waste concrete and concrete sludge</p> <p>EN 1504-7:2015-09 <br />Products and systems for the protection and repair of <br />concrete structures – Definitions, requirements, quality <br />control and evaluation of conformity – Part 7: <br />Reinforcement corrosion protection</p> <p>EWC 170107: 2000/532/EC <br />European Waste Catalogue / Ordinance on European <br />List of Wastes Mixtures of concrete, bricks, tiles and <br />ceramics</p> <p>EN 15183:2006-11 <br />Products and systems for the protection and repair of <br />concrete structures – Test methods – Corrosion <br />protection test; German version EN 15183</p> <p>EWC 170802: 2000/532/EC <br />European Waste Catalogue / Ordinance on European <br />List of Wastes Gypsum based construction metals e.g. <br />for plasterboard</p> <p>EN 12004:2014-02 <br />Adhesive for tiles – Requirements, evaluation of <br />conformity, classification and designation</p> <p>CPR <br />Regulation (EU) No 305/2011 of the European <br />Parliament and of the Council of 9 March 2011 laying <br />down harmonised conditions for the marketing of <br />construction products and repealing Council Directive <br />89/106/EEC</p> <p>EN 1346:2007-11 <br />Adhesives for tiles – Determining the open time <br />EN 1348:2007-11 <br />Adhesive for tiles – Determination of tensile adhesion <br />strength for cementitious adhesives <br />ETAG 004:2001-02-20 <br />Guideline for European technical approval of external <br />thermal insulation composite systems with rendering <br />(ETAG 004) <br />EN 13888:2009-08 <br />Grout for tiles – Requirements, evaluation of <br />conformity, classification and designation <br />EN 13813:2003-01</p> <p>10</p> <p>REACH <br />Directive (EG) No. 1907/2006 of the European <br />Parliament and of the Council dated 18 December <br />2006 on the registration, evaluation, approval and <br />restriction of chemical substances (REACH), for <br />establishing a European Agency for chemical <br />substances, for amending Directive 1999/45/EC and <br />for annulment of Directive (EEC) No. 793/93 of the <br />Council, Directive (EC) No. 1488/94 of the <br />Commission, Guideline 76/769/EEC of the Council and <br />Guidelines 91/155/EEC, 93/67/EEC, 93/105/EC and <br />2000/21/EC of the Commission. <br />EN ISO 9001:2008-12 <br />Quality management systems – Requirements</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>ISO 16000-3:2013-01 <br />Indoor air – Part 3: Determination of formaldehyde <br />and other carbonyl compounds by sampling using a <br />pump <br />ISO 16000-6:2012-11 <br />Indoor air – Part 6: Determination of volatile <br />organic compounds indoors and in test chambers by <br />sampling on TENAX TA®, thermal desorption and <br />gas chromatography using MS or FID <br />EN ISO 16000-9:2008-04 <br />Indoor air – Part 9: Determination of the emission <br />of volatile organic compounds from building products <br />and furnishings – Emission test chamber method <br />EN ISO 16000-11:2006-06 <br />Indoor air – Part 11: Determination of the emission <br />of volatile organic compounds from building products <br />and furnishings – Sampling, storage of samples <br />and preparation of test specimens <br />CEN/TS 16516:2015-07 <br />Construction products - Assessment of release <br />of dangerous substances - Determination of <br />emissions into indoor air</p> <p>emissions of volatile organic compounds (VOC and <br />SVOC) from building products <br />www.umweltbundesamt.de/produkte/bauprodukte/agb <br />b.htm <br />EMICODE <br />GEV – Gemeinschaft Emissionskontrollierte <br />Verlegewerkstoffe, Klebstoffe und Bauprodukte e. V. <br />(pub.). www.emicode.de <br />Blue Angel <br />Environmental label organised by the federal <br />government of Germany <br />www.blauer-engel.de <br />Indoor Air Comfort <br />Product certification by Eurofins, Hamburg, Germany <br />www.eurofins.com <br />Institut Bauen und Umwelt <br />Institut Bauen und Umwelt e.V., Berlin(pub.): <br />Generation of Environmental Product Declarations <br />(EPDs); <br />General principles <br />for the EPD range of Institut Bauen und Umwelt e.V. <br />(IBU), 2013/04 <br />www.bau-umwelt.de</p> <p>Royal Decree C-2014/24239 <br />Belgisch Staatsblad 8 MEI 2014, p. 60603. <br />— Koninklijk besluit tot vaststelling van <br />de drempelniveaus voor de emissies naar het <br />binnenmilieu van bouwproducten voor <br />bepaalde geoogde gebruiken <br />EN 17025: 2007-05 <br />General requirements for the competence of testing <br />and calibration laboratories</p> <p>ISO 14025 <br />DIN EN ISO 14025:2011-10: Environmental labels and <br />declarations — Type III environmental declarations — <br />Principles and procedures <br />EN 15804 <br />EN 15804:2012-04+A1 2013: Sustainability of <br />construction works — Environmental Product <br />Declarations — Core rules for the product category of <br />construction products</p> <p>AgBB: 2012-06 <br />Committee for Health-related Evaluation of <br />Building Products: health-related evaluation of</p> <p>11</p> <p>Environmental Product Declaration FEICA – Modified mineral mortars, group 3</p> <p>Publisher <br />Institut Bauen und Umwelt e.V. <br />Panoramastr. 1 <br />10178 Berlin <br />Germany</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+49 (0)30 3087748- 0 <br />+49 (0)30 3087748- 29 <br />info@bau-umwelt.com <br />www.bau-umwelt.com</p> <p>Programme holder <br />Institut Bauen und Umwelt e.V. <br />Panoramastr 1 <br />10178 Berlin <br />Germany</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+49 (0)30 - 3087748- 0 <br />+49 (0)30 – 3087748 - 29 <br />info@bau-umwelt.com <br />www.bau-umwelt.com</p> <p>Author of the Life Cycle Assessment <br />thinkstep AG <br />Hauptstrasse 111 - 113 <br />70771 Leinfelden-Echterdingen <br />Germany</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+49 (0)711 341817 0 <br />+49 (0)711 341817 25 <br />info@thinkstep.com <br />www.thinkstep.com</p> <p>Tel <br />Fax <br />Mail <br />Web</p> <p>+32 (0)267 673 20 <br />+32 (0)267 673 99 <br />info@feica.eu <br />www.feica.eu</p> <p>Owner of the Declaration <br />FEICA - Association of the European <br />Adhesive and Sealant Industry <br />Avenue E. van Nieuwenhuyse 4 <br />B-1160 Brussels <br />Belgium</p>
